Honing is one of the most precise processes for the production of tribologically highly loaded cylindrical bores in different areas of technology. The honing stone specifications influence the process performance to a large extent. During machining, the honing stones are in permanent contact with the workpiece and subject to high mechanical loads. High strength steel and latest coating materials cause additional stress on the honing stones and induce increased wear. The objective is to determine process information for these material properties to support an effective process design. In experiments, the performance and the wear rates of several honing stone specifications were investigated. In this publication, the observed wear mechanisms are analysed and influencing factors for reduced wear are outlined
