FMECA analysis of thermal deburring machine EXTRUDE HONE TEM P-350

Abstract

This study investigates FMECA analysis and its potential use in improving the reliability and maintenance of the thermal deburring machine in a manufacturing company located in Slovakia. In the beginning, an overview of the FMEA/FMECA methods and their utilization for increased reliability are discussed. As a practical solution, the deburring machine EXTRUDE HONE TEM P-350 was chosen. Functions of its systems and components, thermal deburring process, its characteristics and in practice application are described. Maintenance policy in the company and the current state of maintenance of the machine are also presented. In addition, the study includes failure analysis which evaluates the riskiest systems of the machine. One element, hydraulic unit, is a subject for the FMECA analysis which envisions the assessment of the current failure modes using risk priority number (RPN) and proposals of prevention and detection action reducing the level of RPN. The final section focuses on influencing and improving maintenance and summarizing the potential benefits of FMECA Analysis for company and machine operation