Evaluation of Saudi pegmatite and its use in porcelain industry

Abstract

Pegmatite is the main source of feldspar for ceramics industry. Usage of pegmatite in ceramic industry causes some problems due to the presence of mica and iron oxides. These materials reduce tile strength, hardness and density of the final product leading to low quality ceramic products. Southern Saudi pegmatite separation treatment was carried out in two phases in order to improve the ceramic quality of the feldspar obtained from this pegmatite. The first phase consists of gravitational separation to remove the heavy impurities and in the second phase magnetic separation was carried out to further minimize iron content. Porcelain ceramic batches were prepared by wet-mixing, drying, pressing (semi-dry press) and fired at temperatures from 1000 to 1350 °C. The porcelain ceramic bodies were prepared and examined by DTA, X-ray diffraction, SEM and tested for bulk density, linear shrinkage, water absorption and flexural strength. These results indicated that, after treatment (gravity and magnetic separation), the pegmatite can be considered as a good source of potash feldspar. The present study provides a positive indication for using of Southern Saudi pegmatite after treatment in ceramic industries