Indiscriminate disposal of beverage cans as waste poses a great threat to the environment, causing flooding, landfill, and blockage of drainages, leading to land pollution and sometimes accident. Hence, there is a need to design a system capable of converting these wastes into usable products. In this study, a simulation-based analytical design for aluminum recycling processing plant was carried out to ascertain the efficiency and reliability of the design before fabrication using finite element analysis (FEA) approach. The simulation results revealed a lesser maximum stress of 6.323 MPa for the furnace outer casing under the action of load with a displacement of 0.0795 mm. The stress of the machine components is less than the yield strength of the selected materials, making the machine fit and workable. The analytical results agree with the numerical analysis; hence the conceptual design is fit for fabrication based on the design analysis and evaluation. After the design analysis and simulation, the designed recycling process plant parts are found to be under negligible deflection and stress which is far below the yield strength of chosen materials
