Carbon dioxide utilisation in block polymers: catalysis and functional materials

Abstract

The following thesis describes the synthesis of block polymers comprising polycarbonates (derived from carbon dioxide) and polyesters, and their evaluation as functional materials and possible renewable alternatives to current petrochemical-based plastics. The preparation of the polymers utilises efficient and sequence-controlled polymerisation catalysis, combining lactone ring-opening polymerisation (ROP) and epoxide/CO2 ring-opening copolymerisation (ROCOP) cycles through a single catalyst. Chapter 2 evaluates heterodinuclear zinc(II)/magnesium(II) catalysts for the switchable polymerisation catalysis of lactone and epoxide/CO2. The heterodinuclear catalyst, [LZnMg(OBzNMe2)2] where L = macrocyclic ancillary ligand, OBzNMe2 = parasubstituted benzoate, is initially assessed for the preparation of ABA-type triblock polymers, but because of poor end-group fidelity the development of a new organometallic catalyst, [LZnMg(C6F5)2] is undertaken. The organometallic catalyst shows strong performance with equivalent high activity for epoxide/CO2 ROCOP and enhanced activity for lactone ROP compared with the benzoate variant. Importantly, it delivers higher molar mass ABA triblock polymers (Mn > 20 kg mol-1 ) with block sequence-selectivity and with excellent end-group fidelity. Chapter 3 further explores the application of the organometallic Zn(II)/Mg(II) catalyst in switchable polymerisation catalysis. High molar mass ABA triblock polymers (38 n -1) with varying degrees of CO2 utilisation (6 – 23 wt %) are prepared by controlling the starting monomer stoichiometry, with the final materials comprising hard polycarbonate “A” blocks and a soft polyester “B” block. The effects of varying the relative block ratio on the thermal and mechanical characteristics of the polymers are analysed, and their performance as toughened plastics, elastomers, and pressure-sensitive adhesives is evaluated. Chapter 4 investigates the synthesis and thermal/mechanical effects of changing the polymer architecture by varying the initiating alcohol groups, from linear to stars. A range of tri-, tetra-, and hexafunctional star block polymers are synthesised from vinyl-cyclohexene oxide (vCHO), CO2, and ε-decalactone (ε-DL). It also investigates the selective postpolymerisation modification of the polycarbonate block at fixed relative block composition. Multi-arm star-like polymers are fashioned using a “core-first” approach by employing chaintransfer agents with varying numbers of hydroxyl groups. Trends in thermomechanical and morphological characteristics for both the non-modified and modified polymers are analysed in relation to molar mass (overall and individual arm) and number of star ‘arms’, and a preliminary assessment of particular advantages/disadvantages for star vs. linear architectures in these polymers is presented.</p

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