Artificial Intelligence based Position Detection for Hydraulic Cylinders using Scattering Parameters

Abstract

Position detection of hydraulic cylinder pistons is crucial for numerous industrial automation applications. A typical traditional method is to excite electromagnetic waves in the cylinder structure and analytically solve the piston position based on the scattering parameters measured by a sensor. The core of this approach is a physical model that mathematically describes the relationship between the measured scattering parameters and the targeted piston position. However, this physical model has shortcomings in accuracy and adaptability, especially in extreme conditions. To overcome this problem, we propose Artificial Intelligence (AI)-based methods to learn the relationship directly data-driven. As a result, all Artificial Neural Network (ANN) models in this paper consistently outperform the physical one by a large margin. Given the success of AI-based models for our task, we further deliberate the choice of models based on domain knowledge and provide in-depth analyses combining model performance with the physical characteristics. Specifically, we use Convolutional Neural Network (CNN)s to discover local interactions of input among adjacent frequencies, apply Complex-Valued Neural Network (CVNN) to exploit the complex-valued nature of electromagnetic scattering parameters, and introduce a novel technique named Frequency Encoding to add weighted frequency information to the model input. By combining these three techniques, our best performing model, a complex-valued CNN with Frequency Encoding, manages to significantly reduce the test error to hardly 1/12 of the one given by the traditional physical model.Comment: 16 pages, 10 figure