This thesis details the design of the control system and hardware for a prototype of the new inverter topology the modular multilevel converter with embedded batteries for electric vehicle applications. Within this topology, the battery cells incorporated within the battery pack are directly integrated into the motor controller/ power converter by replacing the individual module capacitors with batteries. Since the batteries are directly connected to the module switching circuit, the batteries can be individually balanced using the same technique as an active battery management system, without the need for external energy-shunting hardware.
A control algorithm for balancing the embedded batteries without affecting the motor control scheme with significantly unbalanced battery cells is presented and discussed. A multilevel space vector modulation scheme using the abc-reference frame for the selection of space vectors is developed.
Initial testing of both the simulation model and prototype was carried out using a static RL load to test the PWM scheme and battery SOC balancing scheme. A Field-oriented control scheme was then designed and implemented for controlling a salient pole surface-mounted PMSM.
The performance of the converter as a motor controller was assessed in terms of ability to balance the SOC of the embedded module batteries and total harmonic distortion over the course of the operating torque-speed range. Simulation of the control system on simulated hardware has been carried out in MATLAB; these simulation results verify the theoretical analysis. Then further verified and analysed using the developed laboratory-scale embedded battery MMC prototype
