Chain Link assembly is extensively used in the industry, the scope of this paper is to review the applications in the industry and explore the design considerations that go into the design of the assembly. The paper delves into various application aspects and manufacturing aspects to formulate an idea of the system. Finally Finite Element Analysis (FEA) has been used to conduct shape optimization. Since lot of work has already been done in other components, in this paper the focus has been narrowed down to specific component of outer link. Within the outer link, most dimensions in the industry are parametrically defined, however one dimension, the radius that is in between the inter connecting holes is left to manufacturer convenience. In this paper we assess the impact of this radius on the stress in the system, and see if material saving and consequently efficiency increment is possible
