Heterogeneous porosity is detected on the surface and subsurface of hot isostatically pressed (HIPed) silicon nitride spherical rolling elements. The extent of the localised porosity accounts for an area of 6% of the rolling element surface and 4% of the material volume. An experimental investigation using a rotary tribometer is described to compare the lubricated rolling wear mechanisms and performance of HIPed silicon nitride with heterogeneous porosity defect in contact with steel. A brief review of previous investigations is presented. Localised porosity detection using white and violet light microscopy with post-test evaluation is described. Discussions, micro-hardness measurements and scanning electron microscopy illustrations are presented. Critical localised porosity size is evaluated from experimental results
