Briquetting of the carbonized agricultural residues represents one of the possible solutions to the local energy shortages in many developing countries. It constitutes a positive solution to the problem of increasing rates of desertification in many areas worldwide. Agricultural residues are not attractive as a household fuel source for urban areas because they are very bulky and have low energy intensity. Also, to eliminate the smoke generation when burning agricultural residues requires processing it by carbonization before being used as a house-hold indoor fuel. Previously investigated, briquetting machines lacked high productivity and were of complicated designs. The present study puts forward a machine of simple design which could be manufactured locally in Sudan and of much higher productivity. The local Sudanese briquetting experience was overviewed, studying all the alternative available options and the market potential. The study presents a detailed design study of the new briquetting machine. The prototype was made and tested in the field at Al-Gazeera area in Sudan. The investigation results show that the new machine has a production rate better than all the previous alternatives. This low pressure screw briquetting machine was found to have a production rate equivalent to about eight times better than the production rate of the best local competitor. The production cost was found to be lower due to the lower binder requirement for the new machine, which is lower by about 65%. The initial moisture content of the feed stock required for this machine is lower by about 30 % compared to the best alternative, which results in shorter drying time for the fuel briquettes produced. The quality of the produced briquettes was found to be better and of lower smoke generation when burned due to the lower binder content
