We report a laser-based process for microstructuring glass materials for microfluidics applications. The hybrid technique is composed of a nanosecond Q-Switch Nd:YVO4 laser for fabricating the initial microfluidic microstructures on soda-lime glass substrates and a thermal treatment for reshaping and improving its morphological and optical qualities. The proposed technique preserves the advantages of the laser direct-write technique in terms of design flexibility, simplicity, fast prototyping, low cost, and so on. The beam spot size, pulse overlapping, ablation threshold, debris deposition, heating temperature, and time are investigated and optimized for fabricating optimal microfluidics structures on glass. The manufactured chips for circulating tumor cells (CTCs) capture were tested with tumor cells (Hec 1A) after being functionalized with an EpCAM antibody coating. Cells were successfully arrested on the pillars after being flown through the device giving our technology a translational application in the field of cancer research
