Challenges during Operation and Shutdown of Waxy Crude Pipelines

Abstract

Transportation of waxy crude oil faces great challenges due to shear and temperature dependency. At high temperatures, waxy crude exhibits low viscous Newtonian behavior where the resistance to flow due to friction is low, and hence low pumping pressure is required to transport it. At low temperatures, however, the crude exhibits shear thinning non-Newtonian behavior where its apparent viscosity becomes shear-dependent. In such cases, the operated pipeline needs to maintain a high pressure to guarantee a continuous flow. Moreover, due to heat transfer between the internal pipeline and surroundings, oil temperature declines along the pipeline. It follows that the crude viscosity and, hence, frictional resistance increase. If the flow is interrupted for any reason, i.e., emergency or planned shutdown, then the restartability of the pipeline becomes a challenge because of the nonexistence of heating generated from friction. In this chapter, the challenges normally facing transportation of waxy crude oil will be discussed. The chapter will introduce the rheological properties of waxy crude oil and explain and describe how these properties can affect the pressure losses inside the pipeline during its operation and shutdown. The measures that need to be considered when designing a waxy crude pipeline will be discussed