ABSTRACT The design process of top-down collaborative assembly design is high parallel. There are complex task relationships not only in a task group but also among different task groups, which we call them as inside and outside relationships. A dynamic model of process planning based on hierarchical object-oriented Petri-net (HOOPN) is constructed for top-down collaborative assembly design. The dynamic model represents the outside and inside task relationships including parallel, sequential and coupling relationships. Based on the dynamic model, the dynamic supervising, analysis and decision-making for the states of the design process are implemented. The fuzzy overall evaluation model (FOEM) is utilized for risk evaluation of the design process. The task execution is influenced by local and global risk level from FOEM. Finally, the whole process planning is adjusted and controlled dynamically by the special risk decision-making mechanism