Effects of radial immersion and cutting direction on chatter instability

Abstract

ABSTRACT Low radial immersion end-milling involves intermittent cutting. If the tool is flexible, its motion in both the x-and ydirections affects the chip load and cutting forces, leading to chatter instability under certain conditions. Interrupted cutting complicates stability analysis by imposing sharp periodic variations in the dynamic model. Stability predictions for the 2-DOF model differ significantly from prior 1-DOF models of interrupted cutting. In this paper stability boundaries of the 2-DOF milling process are determined by three techniques and compared: (1) a frequency-domain technique developed b

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