SUMMARY: A thermoplastic stamp-forming process has been investigated using glass fibre (GF), carbon fibre (CF), and hybrid carbon-glass fibre fabric materials. For monolithic GF/PA6 and CF/PA66 materials, stamping pressure was the dominating variable to achieve high mechanical properties, low void contents, and minimal void content distributions across the stamped part. Use of a hybrid flow core material composed of CF/PA66 textile skins and a GF/PA66 random fibre core reduced this tendency such that tool temperature dominated the process. The increased local flow of the core layer accommodated the varying local superficial fabric density. Use of the flow core did not significantly affect flexural properties, but with a 29% and 17% drop in tensile modulus and strength. A substantial cost saving resulted from the use of a hybrid glass and carbon structure. In mould cycle times of 30s resulted for 3mm thick parts
