Surface texturing of CVD diamond assisted by ultrashort laser pulses

Diamond is a wide bandgap semiconductor with excellent physical properties which allow it to operate under extreme conditions. However, the technological use of diamond was mostly conceived for the fabrication of ultraviolet, ionizing radiation and nuclear detectors, of electron emitters, and of power electronic devices. The use of nanosecond pulse excimer lasers enabled the microstructuring of diamond surfaces, and refined techniques such as controlled ablation through graphitization and etching by two-photon surface excitation are being exploited for the nanostructuring of diamond. On the other hand, ultrashort pulse lasers paved the way for a more accurate diamond microstructuring, due to reduced thermal effects, as well as an effective surface nanostructuring, based on the formation of periodic structures at the nanoscale. It resulted in drastic modifications of the optical and electronic properties of diamond, of which “black diamond” films are an example for future high-temperature solar cells as well as for advanced optoelectronic platforms. Although experiments on diamond nanostructuring started almost 20 years ago, real applications are only today under implementation

Laser surface texturing of a WC-CoNi cemented carbide grade: surface topography design for honing application

Abrasive effectiveness of composite-like honing stones is related to the intrinsic surface topography resulting from the cubic boron nitride (CBN) grains protruding out of the metallic matrix. Within this framework, Laser Surface Texturing (LST) is implemented for replicating topographic features of a honing stone in a WC-base cemented carbide grade, commonly employed for making tools. In doing so, regular arrays of hexagonal pyramids (similar to CBN grains) are sculpted by a laser micromachining system. Micrometric precision is attained and surface integrity does not get affected by such surface modification. Finally, potential of laser-patterned cemented carbide tools, as alternative to conventional honing stones, is supported by successful material removal and enhanced surface smoothness of a steel workpiece in the abrasive testing.Peer ReviewedPostprint (author's final draft

Laser Dissimilar Joining of Al7075T6 with Glass-Fiber-Reinforced Polyamide Composite

Dissimilar joining between metal and composite sheets is usually carried out by mechanical or adhesive joining. Laser dissimilar joining between metal and composite sheets could be an alternative to these methods, as it is a cost-effective and versatile joining technique. Previously, textured metallic and composite parts have been held together and heated with a laser beam while pressure is applied to allow the melted polymer to flow into the cavities of the metal part. The main issue of this process relates to reaching the same joint strength repetitively with appropriate process parameters. In this work, both initial texturing and laser joining parameters are studied for Al 7075-T6 and glass-fiber-reinforced PA6 composite. A groove-based geometry was studied in terms of depth-to-width aspect ratio to find an optimal surface using a nanosecond fiber laser for texturing. Laser joining parameters were also studied with different combinations of surface temperature, heating strategy, pressure, and laser feed rate. The results are relatively good for grooves with aspect ratios from 0.94 to 4.15, with the widths of the grooves being the most critical factor. In terms of joining parameters, surface reference temperature was found to be the most influential parameter. Underheating does not allow correct material flow in textured cavities, while overheating also causes high dispersion in the resulting shear strength. When optimal parameters are applied using correct textures, shear strength values over 26 kN are reached, with a contact area of 35 × 45 mm2.This research was funded by the Basque Government grant number KK-2017/00088

High-speed Fabrication of Micro-channels using Line-based Laser Induced Plasma Micromachining (L-LIPMM)

Micro-texturing of surfaces has various applications that often involve texturing over large (macro-scale) areas with high precision and resolution. This demands scalability and speed of texturing while retaining feature sizes on the order of a few ?m. Moreover, micro-channels are a versatile micro-feature that are often used in microfluidic devices and can be arrayed or joined to form patterns and free-form geometries. We present a technique to fabricate micro-channels on surfaces with high-speed and by using a multi-materials process, namely Laser Induced Plasma Micromachining (LIPMM). The process has the potential to machine metals, ceramics, polymers and other transparent, brittle and hard-to-machine materials. The presented technique uses an optical system to modify the laser spot into the shape of a line, to fabricate micro-channels directly without scanning as in the case of a regular circular spot. The process schematics are shown, and micro-machining experiments on polished Aluminum are discussed. Moreover, it is shown that the depth and width of the channels may be varied by changing the process parameters like the pulse energy, pulse frequency and number of exposures

Nonpropulsive applications of ion beams

Eight centimeter ion beam sources utilizing xenon and argon have been developed that operate over a wide range of beam energies and currents. Three types of processes have been studied: sputter deposition, ion beam machining, and ion beam surface texturing. The broad range of source operating conditions allows optimum sputter deposition of various materials. An ion beam source was used to ion mill laser reflection holograms using photoresist patterns on silicon. Ion beam texturing was tried with many materials and has a multitude of potential applications

Modification of aluminum alloy surface properties by wave-long laser texturing

Change of the static contact angle (SCA) of 10 [mu]L distilled water droplet on laser textured aluminium alloy (AMG-6) substrates was studied. The texture was deposited by a laser system based on a fiber laser. An increase in the power of laser radiation is found to lead to a decrease in the SCA measured on the first day after texturing. Change of dispersion and polar surface energy components of textured substrates is determined. Under the influence of the environment, the surface properties of AMG-6 change with time. SCA increased and reached stable state on the twentieth day after texturing

Modification of aluminum alloy surface properties by wave-long laser texturing

Change of the static contact angle (SCA) of 10 [mu]L distilled water droplet on laser textured aluminium alloy (AMG-6) substrates was studied. The texture was deposited by a laser system based on a fiber laser. An increase in the power of laser radiation is found to lead to a decrease in the SCA measured on the first day after texturing. Change of dispersion and polar surface energy components of textured substrates is determined. Under the influence of the environment, the surface properties of AMG-6 change with time. SCA increased and reached stable state on the twentieth day after texturing

Effect of Surface Texturing on Friction and Film Thickness under Starved Lubrication Conditions

Tato disertační práce se zabývá vlivem mělkých mikro-textur na tření a tloušťku filmu v mazaných nekonformních kontaktech za extrémních podmínek a za podmínek hladovění kontaktu. Měření byla realizována na tribometru v konfiguraci ball-on-disk. Kontakt byl pozorován pomocí vysokorychlostní kamery. Pro stanovení součinitele tření byl využit snímač krouticího momentu. V této studii byly popsány dva typy mikrotextur – mikrovtisky a příčné mikrodrážky. Výsledky naznačují, že za podmínek hladovění vedou mikrovtisky ke snížení tření a to díky nárůstu tloušťky mazacího filmu. Mechanismus doplňování mikrovtisků čerstvým mazivem je pravděpodobně způsoben kapilárními jevy ve vstupní oblasti. Třecí plochy s příčnými mikrodrážkami, jejichž délka byla menší než průměr Hertzova kontaktu, potom obecně vykazovaly lepší tribologické parametry ve srovnání s hladkými povrchy. Příčné mikrodrážky vedly k výraznému nárůstu tloušťky mazacího filmu za podmínek hladovění i za extrémních provozních podmínek (protisměrný pohyb). Numerické simulace přechodových jevů příčných mikrodrážek ukázaly dobrou shodu s experimentálními výsledky.This PhD thesis focuses on studying the effects of shallow micro-textures on friction and film thickness of lubricated non-conformal contacts under extreme and starved conditions. Measurements were carried out using a ball-on-disc tribometer equipped with high speed camera and torque sensor. Two types of micro-textures have been assessed in this study, micro-dents and transverse micro-grooves. The results reveal that micro-dents are helpful in reducing friction under starved conditions due to the film thickness enhancement. The mechanism of filling the depleted micro-dents with fresh lubricant is probably attributed to the capillary effect in the inlet zone under starvation. On the other hand, the rubbing surfaces with transverse shallow micro-grooves with a length less than the diameter of the Hertzian contact have an improved tribological performance in comparison with smooth surfaces. Indeed, transverse shallow micro-grooves showed a significant enhancement of film thickness under starvation and under extreme operating condition (reverse motion). The numerical simulation of the transient behavior of transverse limited micro-grooves showed accepted agreement with experimental results.

Mesh-based 3D Textured Urban Mapping

In the era of autonomous driving, urban mapping represents a core step to let vehicles interact with the urban context. Successful mapping algorithms have been proposed in the last decade building the map leveraging on data from a single sensor. The focus of the system presented in this paper is twofold: the joint estimation of a 3D map from lidar data and images, based on a 3D mesh, and its texturing. Indeed, even if most surveying vehicles for mapping are endowed by cameras and lidar, existing mapping algorithms usually rely on either images or lidar data; moreover both image-based and lidar-based systems often represent the map as a point cloud, while a continuous textured mesh representation would be useful for visualization and navigation purposes. In the proposed framework, we join the accuracy of the 3D lidar data, and the dense information and appearance carried by the images, in estimating a visibility consistent map upon the lidar measurements, and refining it photometrically through the acquired images. We evaluate the proposed framework against the KITTI dataset and we show the performance improvement with respect to two state of the art urban mapping algorithms, and two widely used surface reconstruction algorithms in Computer Graphics.Comment: accepted at iros 201

Surface Quality and Free Energy Evaluation of s275 Steel by Shot Blasting, Abrasive Water Jet Texturing and Laser Surface Texturing

Surface modification by different technologies prior to joining operations or improving tribological properties is a point of great interest. Improving surface activation by increasing the roughness of the metal is a relationship that is becoming more defined. In turn, an increase in surface wettability by evaluating contact angles indicates surface activation by obtaining a high surface free energy. Technologies such as shot blasting and laser surface texturing (LST) have generated several scientific studies where they have identified the influence of parameters on the formation of rough surfaces with defined patterns. However, the application of abrasive water jet texturing (AWJT) has been little studied as an alternative. This article compares these technologies in the texturing of a carbon steel s275 in order to identify the relationship between surface quality and surface activation. It has been determined that AWJT produces the highest Rt values close to 64 mu m with a cross feed of 0.45 mm and a traverse speed of 5000 mm/min. Furthermore, LST obtains the best values of free surface energy by combining a power of 20 W with a frequency of 20 kHz and a sweeping speed of 10 mm/s. Finally, contour diagrams have been obtained which relate these variables to the texturing parameter