Safe design and operation of fluidized-bed reactors: Choice between reactor models

For three different catalytic fluidized bed reactor models, two models presented by Werther and a model presented by van Deemter, the region of safe and unique operation for a chosen reaction system was investigated. Three reaction systems were used: the oxidation of benzene to maleic anhydride, the oxidation of naphthalene to phthalic anhydride, and the oxidation of ethylene to ethylene oxide. Predictions of the optimal yield, the operating temperature and the conversion were also subjects of our study. It appeared that for reactions carried out in a fluidized bed operating under conditions of good fluidization all models predicted the same region of safe and unique operation. For a well-designed fluidized bed only the constraint of uniqueness is affected by the reactor model chosen. Predictions of the yield, conversion and operating temperature appeared to fit slightly less well. But still a good indication can be obtained from any of the models since the deviation in the results was less then a few percent for all three reaction systems. The strongest deviations between the models occurs in the region of gas loads only slightly higher than the minimum fluidization velocity. As the heat transfer characteristics are bad at low gas loads this region is unsuitable for highly exothermic reactions where large amounts of heat have to be removed by the coolant. In the region of good heat transfer with gas loads at least several times higher than the minimum the three models predict the same results. For this reason we finally recommed the use of simple models

Compaction and dilation rate dependence of stresses in gas-fluidized beds

A particle dynamics-based hybrid model, consisting of monodisperse spherical solid particles and volume-averaged gas hydrodynamics, is used to study traveling planar waves (one-dimensional traveling waves) of voids formed in gas-fluidized beds of narrow cross sectional areas. Through ensemble-averaging in a co-traveling frame, we compute solid phase continuum variables (local volume fraction, average velocity, stress tensor, and granular temperature) across the waves, and examine the relations among them. We probe the consistency between such computationally obtained relations and constitutive models in the kinetic theory for granular materials which are widely used in the two-fluid modeling approach to fluidized beds. We demonstrate that solid phase continuum variables exhibit appreciable ``path dependence'', which is not captured by the commonly used kinetic theory-based models. We show that this path dependence is associated with the large rates of dilation and compaction that occur in the wave. We also examine the relations among solid phase continuum variables in beds of cohesive particles, which yield the same path dependence. Our results both for beds of cohesive and non-cohesive particles suggest that path-dependent constitutive models need to be developed.Comment: accepted for publication in Physics of Fluids (Burnett-order effect analysis added

Hydrodynamic and solid residence time distribution in a circulating fluidized bed: experimental and 3D computational study

Vertical profiles of local pressure, horizontal profiles of net vertical solid mass flux, and residence time distributions (RTD) of the solid phase are experimentally assessed in the riser of a small scale cold Circulating Fluidized Bed of 9 m high having a square cross section of 1111 cm. Air (density 1.2 kg/m3, dynamic viscosity 1.8×10-5 Pa.s) and typical FCC particles (density 1400 kg/m3, mean diameter 70 mm) are used. The superficial gas velocity is kept constant at 7 m/s while the solid mass flux ranges from 46 to 133 kg/m2/s. The axial dispersion of the solid phase is found to decrease when increasing the solid mass flux. Simultaneously, 3D transient CFD simulations are performed to conclude on the usability of the eulerian-eulerian approach for the prediction of the solid phase mixing in the riser. The numerical investigation of the solid mixing is deferred until later since the near-wall region where the solid phase downflow and mixing are predominant is not well predicted in spite of well-predicted vertical profiles of pressure

Measurement of Flow Characteristics in a Bubbling Fluidized Bed Using Electrostatic Sensor Arrays

Fluidized beds are widely applied in a range of industrial processes. In order to maintain the efficient operation of a fluidized bed, the flow parameters in the bed should be monitored continuously. In this paper, electrostatic sensor arrays are used to measure the flow characteristics in a bubbling fluidized bed. In order to investigate the electrostatic charge distribution and the flow dynamics of solid particles in the dense region, time and frequency domain analysis of the electrostatic signals is conducted. In addition, the correlation velocities and weighted average velocity of Geldart A particles in the dense and transit regions are calculated, and the flow dynamics of Geldart A and D particles in the dense and transit regions are compared. Finally, the influence of liquid antistatic agents on the performance of the electrostatic sensor array is investigated. According to the experimental results, it is proved that the flow characteristics in the dense and transit regions of a bubbling fluidized bed can be measured using electrostatic sensor arrays

3D numerical simulation of Circulating Fluidized Bed: comparison between theoretical results and experimental measurements of hydrodynamic

This work was realized in the frame of the European GAYA project supported by ADEME. This paper presents a description of the hydrodynamic into a CFB according to experimental measurements of gas pressure and solid mass flux. These experimental data are compared to three dimensional numerical simulation with an Eulerian approach. The obtained numerical results show that the applied mathematical models are able to predict the complex gas-solid behavior in the CFB and highlight the large influence of the particle wall boundary condition. Indeed, it is shown that free slip wall boundary condition gives a good prediction a solid mass flux profile in comparison with experimental measurements nevertheless a convex shape. Moreover, the numerical solid hold-up is underestimated compared to the experimental data. On the contrary, a no-slip boundary condition improves the profile shape of solid mass flux but highly overestimates its intensity and the solid hold-up. A compromise appears to be a friction particle-wall boundary condition such as Johnson and Jackson (1) but the model parameters have to be chosen very carefully especially the restitution coefficient