Machine learning-based prediction of a BOS reactor performance from operating parameters

A machine learning-based analysis was applied to process data obtained from a Basic Oxygen Steelmaking (BOS) pilot plant. The first purpose was to identify correlations between operating parameters and reactor performance, defined as rate of decarburization (dc/dt). Correlation analysis showed, as expected a strong positive correlation between the rate of decarburization (dc/dt) and total oxygen flow. On the other hand, the decarburization rate exhibited a negative correlation with lance height. Less obviously, the decarburization rate, also showed a positive correlation with temperature of the waste gas and CO2 content in the waste gas. The second purpose was to train the pilot-plant dataset and develop a neural network based regression to predict the decarburization rate. This was used to predict the decarburization rate in a BOS furnace in an actual manufacturing plant based on lance height and total oxygen flow. The performance was satisfactory with a coefficient of determination of 0.98, confirming that the trained model can adequately predict the variation in the decarburization rate (dc/dt) within BOS reactors. View Full-Tex

Snap-8 corrosion program quarterly progress report, period ending 28 feb. 1965

SNAP-8 corrosion program - hydrogen solubility in sodium-potassium, permeability of hydrogen and deuterum through stainless steel, and phase equilibri

Thermal exchange effects on steel thixoforming processes

Steel thixoforging is an innovative semi-solid forming process. It allows the manufacturing of complex parts and minimises the forming load. This work aims to identify and characterise the main feature zones of a thixoforging part. The material flow and the forging load are dependent on the thixoforging speed, the tool temperature and the initial temperature of the slug. The data are obtained for C38 thixoforging steel. A specific extrusion tool was designed that integrates the heating of the tool and the slug. This tool was set up on a high-speed hydraulic press. This work highlights the effects of heat exchange on the microstructure, the internal flow and the mechanical characteristics of thixoforging material. These heat exchanges depend primarily on the working speed and tool temperature. The internal flow is composed of three distinct zones. Among them, only semisolid zone is observed during working. The microstructures of thixoforming C38 steel consist of ferrite, pearlite and bainite

Fractography of the high temperature hydrogen attack of a medium carbon steel

Microscopic fracture processes were studied which are associated with hydrogen attack of a medium carbon steel in a well-controlled, high-temperature, high-purity hydrogen environment. Exposure to a hydrogen pressure and temperature of 3.5 MN/m2 and 575 C was found to degrade room temperature tensile properties with increasing exposure time. After 408 hr, yield and ultimate strengths were reduced by more than 40 percent and elongation was reduced to less than 2 percent. Initial fissure formation was found to be associated with manganese rich particles, most probably manganese oxide, aligned in the microstructure during the rolling operation. Fissure growth was found to be associated with a reduction in carbide content of the microstructure and was inhibited by the depletion of carbon. The interior surfaces of sectioned fissures or bubbles exhibit both primary and secondary cracking by intergranular separation. The grain surfaces were rough and rounded, suggesting a diffusion-associated separation process. Specimens that failed at room temperature after exposure to hydrogen were found to exhibit mixed mode fracture having varying amounts of intergranular separation, dimple formation, and cleavage, depending on exposure time

SNAP-8 materials report for July - December 1965

Materials evaluation for components of SNAP-8 SYSTEM - design, development, fabrication, and testin

Research on metal solidification in zero-g state

The containerless solidification of several pure metals and metallic alloys was studied in a low gravity environment. The tests were performed in the MSFC 4.2 s drop tower using a rapid wire melting apparatus designed and built for this purpose. Pure iron and nickel, and alloys of iron-nickel, iron-carbon, nickel-aluminum and tungsten-rhenium were all melted and solidified at a gravity level of approximately 100.000/-4 g. Interpretation of the results has led to an appreciation of the factors controlling the successful execution of this drop test experiment and to a delineation of the limits of applicability of the apparatus. Preliminary metallurgical evaluations are presented of the overall shapes, lattice parameters, surface microstructure,, cross-sectional microstructures, solidification and transformation sequences, evaporative segregation, and localized solute redistribution observed in the low-gravity specimens. The effects of low gravity on metallic solidification are discussed with particular emphasis on observations of spontaneous undercooling and evaporative segregation in uncontained melts

Расчет скорости обезуглероживания для оперативного прогнозирования выбросов из кислородного конвертера

Проведен анализ существующего типового профиля плавок в кислородном конвертере. Предложена математическая модель оперативного прогнозирования выбросов по скорости обезуглероживания расплава. Скорость обезуглероживания определяется по составу отходящих конвертерных газов. При увеличении скорости обезуглероживания повышается опасность выбросов из конвертера.Analyzed the existing model profile heats in oxygen furnace. A mathematical model of the operational forecasting of emissions velocity decarburization of the melt. The velocity decarburization is determined by the composition of the exhaust gas converter. By increasing the velocity decarburization increases the risk of emissions from the converter