Bioplastics made from upcycled food waste. Prospects for their use in the field of design

In recent years, the negative effects on the environment of the intensive use of synthetic, oil-derived plastics to make products, even those with a limited required duration, have given renewed impetus to the search for biodegradable and/or compostable materials obtained from renewable sources, particularly biopolymers derived from vegetable, animal or microbial matter that could prove a valid alternative in a number of applications: not only in the packaging industry, but also for making objects with a longer required duration. Indeed, as well as offering the possibility of being used as they are, immediately after having undergone traditional-type mechanical processing, it is also possible to mix, supplement and modify them both on a macro- and nanometric scale, allowing us to significantly increase their properties and performance and adapt them to a wide variety of needs. However, the real challenge is to create new materials from food waste and not from specially grown crops, whose production has, in any case, an environmental cost. This allows us to reduce the waste produced when processing foods, which is usually a practical problem and involves a considerable investment in economic terms. It also helps us address one of the worst problems of our time: that of the waste that sees a third of the food produced worldwide lost along the various steps of the food production chain. There is an enormous variety of vegetable, animal and microbial waste that can be used to create biopolymers: from the orange peels left over from fruit juice production to the grapes used to produce wine; from chocolate production waste to egg shells and prawns. We can extract the starches, cellulose, pectin, chitin, lactic acid, collagen, blood proteins and gelatin that form the basis of bioplastics from these materials, either extracting them directly or using mechanical or chemical processes. These are true ‘treasure troves’ of substances that can become useful materials thanks to processes of varying complexity. In recent years, the testing of substances made from food waste has increased significantly; the sheer abundance of raw materials that can be used to make them has encouraged institutional research, as well as an approach to project development that has been widely embraced by many young designers who craft these materials. Nevertheless, there is still no systematic record of the results achieved. This has slowed down their adoption, which in contrast offers enormous potential that is still almost entirely unexplored. This paper considers all aspects of these materials, starting with the most interesting experiments underway, and envisages possible future scenarios

Effect of pH and nanoclay content on the morphology and physicochemicalproperties of soy protein/montmorillonite nanocomposite obtained byextrusion

The present work attempts to clarify the influence of montmorillonite nanoclay content and pH on the me-chanical properties of extruded soy protein nanocomposites. The mechanical behaviour is dominated by theformation of positive synergies between protein and nanoclay above a nanoclay concentration threshold.Moreover, the presence of nanoclay can improve water uptake. The pH also exerts a strong influence on me-chanical and water absorption properties, although montmorillonite tend to reduce this effect.Eventually, this study put forward the feasibility of using a combination of soy protein and montmorillonite toobtain potentially attractive biodegradable nanocomposite materials, processed by means of a simple and easilyscalable twin-screw extruder.Junta de Andalucía (project TEP-6134)Ministerio de Economía y Competitividad (CTQ2015-71164-P

Processing peracetic acid treated bloodmeal into bioplastic

Renewable and biodegradable bioplastics can be produced from biopolymers such as proteins. Animal blood is a by-product from meat processing and is rich in protein. It is dried into low value bloodmeal and is used as animal feed or fertiliser. Previous work has shown that bloodmeal can be converted into a thermoplastic using water, urea, sodium dodecyl sulphate (SDS), sodium sulphite and triethylene glycol (TEG). To increase its range of applications and acceptance from consumers, the colour and odour was removed from bloodmeal using peracetic acid (PAA). The aim of this study was to investigate the bioplastic processing of 3-5% (w/w) PAA treated bloodmeal. 3-5% PAA treated bloodmeal powder was compression moulded using different combinations of water, TEG, glycerol, SDS, sodium sulphite, urea, borax, salt and sodium silicate at concentrations up to 60 parts per hundred bloodmeal (pphBM). Partially consolidated extrudates and fully consolidated compression moulded sheets were obtained using a combination of water, TEG and SDS. 4% PAA treated bloodmeal produced the best compression moulded sheets and extrudates and was chosen for investigating the effects of water, TEG and SDS concentration on consolidation, specific mechanical energy input (SME) and product colour during extrusion. Analysis of variance (ANOVA) showed SDS was the most important factor influencing its ability to be extruded because it detangled protein chains and allowed them to form new stabilising interactions required for consolidation. The best extruded sample, which was 98% consolidated and 49% white, contained 40 pphBM water, 10 pphBM TEG and 6 pphBM SDS

Decolouring bloodmeal: Consumption and potential recycling of peracetic acid

A method of deodorizing and decolouring bloodmeal using an equilibrium mixture of peracetic acid, hydrogen peroxide, acetic acid and water has been developed to improve its marketability as a source of protein for bioplastics. The objective of this study was to determine what quantity of peracetic acid is required to give reasonable bleaching of the bloodmeal and determine whether there is potential for the wastewater to be recycled. This was carried out by measuring the quantity of chemical species in the initial equilibrium mixture and the resulting wastewater upon bleaching using volumetric analysis. Bleaching efficacy was determined after exposing 100 g bloodmeal to 1.1, 2.5, 3.6, 4.5 and 5.6 wt% peracetic acid solutions as either 300 g total solution or a constant molar equivalent of 2.2 mmol peracetic acid/g bloodmeal and using a chromameter to measure colour change. Addition of 300 g 5.6 wt% peracetic acid solution resulted in effective bleaching. This represented a ratio of 2.20 mmol peracetic acid/g bloodmeal of which 1.4 mmol peracetic acid/g bloodmeal was consumed (63%). If 300 g 300 g of <2.5 wt% solution is added such that there is still 2.2 mmol peracetic acid/g bloodmeal, bleaching is still insufficient. These results suggest that an excess of peracetic is required for bleaching to occur, and that its concentration is paramount to bleaching efficacy. Due to the excess of peracetic acid used in the bleaching process, there is potential for wastewater recycling to be carried out provided that the wastewater is not diluted

Fifth International Conference on Renewable Resources and Biorefineries, 10-12 June 2009, Ghent, Belgium

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Processibility of corn protein blends and resulting properties of the extrudates

During the last decade, the global biofuels industry has experienced exponential growth. By-products such as high protein corn gluten meal (CGM) and high fibre distillers dried grains with solubles (DDGS) have grown in parallel. CGM has been shown to be suitable as a biopolymer; the high fibre content of DDGS reduces its effectiveness, although it is considerably cheaper. In this study, the processing behaviour of CGM and DDGS blends were evaluated and resulting extrudate properties were determined. Prior to processing, urea was used as a denaturant. DDGS:CGM ratios of 0, 33, 50, 66 and 100% were processed in a single screw extruder, which solely used dissipative heating, with a 2 mm circular die. Resulting screw speeds ranged from 216 to 228 rpm, and die exit temperatures ranged from 96 to 150oC. Blends containing DDGS were less uniformly consolidated and resulted in more dissipative heating. Blends showed multiple glass transitions, which is characteristic of mechanically compatible blends. Transmission electron microscopy revealed phase separation on a micro-scale, although distinct CGM or DDGS phases could not be identified. On a macro-scale, optical microscopy suggested that CGM-rich blends were better consolidated, supported by visual observations of a more continuous extrudate formed during extrusion. As with all biological materials, the extruded blends exhibited sorption behaviour over time, the magnitude of which varied according to blend ratio. EMC values ranged from approximately 0% to nearly 50%, depending upon the humidity level and blend ratio. Nonlinear regression was successfully used to model the effects of relative humidity and blend ratio on the equilibrium moisture contents, with a coefficient of determination of 99%. Future work should aim to also characterize the mechanical properties of these blends to assess their suitability as either bioplastic feedstock or pelletized livestock feed

Rheological and thermal characteristics of wheat gluten biopolymers plasticized with glycerol

The objective this work was to obtain bioplastics from mixtures of wheat gluten and glycerol by two different processes and evaluate their respective rheological properties. The mixtures and their respective bioplastics were obtained through direct batch mixing under approximately adiabatic and isothermal conditions. The bioplastics showed high values for the storage (G’) and loss (G’’) moduli, suggesting a stronger protein network formed in both processes. The temperature onset and the percentage of weight loss to be estimated were found to be near in both bioplastics. The bioplastics have demonstrated to be materials of interesting potential of use as biodegradable barrier materials.One of the authors (S. P. Ferreira) would like to acknowledge the support of Program Alban, Scholarship Program for high-level European Union to Latin America, scholarship No E06M104071BR, for partially funding this work

Recycling and the Environment: a Comparative Review Between Mineral-based Plastics and Bioplastics

Since their conception in the 1950s, mineral-based plastics have completely revolutionised our society with production reaching record highs year upon year. This cheap, and durable material has seen usage across a plethora of diverse industries and products, replacing traditional materials such as metals and wood. However, our reliance on mineral-based plastics has led to their improper disposal across the global, affecting our environments and ecosystems. As a response, different methods have been developed to help dispose of the large amounts of plastic waste produced, such as incineration or dumping in landfill sites, but these methods are not without their drawbacks including release of toxic substances into the air and leachate into the soil and waters respectively. Consequently, much interest is generated and channelled in recent years to the introduction of several types of biopolymers. These include plastics based on cellulosic esters, starch derivatives, polyhydroxybutyrate and polylactic acid. These biopolymers have been viewed as a suitable replacement for mineral-based plastics, and their production a good strategy towards sustainable development as they are mainly composed of biocompounds such as starch, cellulose and sugars. This short review article provides an overview as to whether biopolymers can rival mineral-based plastics considering properties such as mechanical strength, Young’s modulus and crystallinity and could they be regarded as a suitable material to reduce our reliance on mineral-based plastics, whilst simultaneously reducing non-renewable energy consumption and carbon dioxide emissions

BIOREFINERIES AND BIOBASED PRODUCTS FROM THE CONSUMER'S POINT OF VIEW

Paper prepared for presentation at the 13th ICABR International Conference on Agricultural Biotechnology: “The emerging bio-economy” Ravello (Italy), 18th to 20th June 2009Industrial biotechnology, Biorefinery, Consumer behaviour, Demand and Price Analysis, M39, R20,

Influence of sorbitol on mechanical and physico-chemical properties of soy protein-based bioplastics processed by injection molding

Soy Protein Isolate (SPI) has been evaluated as useful candidate for the development of protein-based bioplastic materials processed by injection molding. The influence of sorbitol (SB) as plasticizer in mechanical properties and water uptake capacity was evaluated in SPI-based bioplastics. A mixing rheometer that allows monitoring torque and temperature during mixing and a small-scale-plunger-type injection molding machine were used to obtain SPI/Plasticizer blends and SPI-based bioplastics, respectively. Dynamic measurements were carried out to obtain mechanical spectra of different bioplastics. Moreover, the mechanical characterization was supplemented with uniaxial tensile tests. Additionally, the influence of SB in water uptake capacity was also evaluated. The introduction of SB leads to increase the rigidity of bioplastics as well as the water uptake capacity after 24h, however it involves a decrease in strain at break. Final bioplastics are plastic materials with both adequate properties for the substitution of conventional petroleum plastics and high biodegradabilit