General Aviation Modular Electric Tow Bar

In general aviation, pilots use either a tow bar or a tug to maneuver their planes to and from its parking place. A tow bar is a lightweight human powered device that allows a pilot to push and pull his/her pane by themselves using human power. A tug is a similar device, except much bigger and heavier, and is electrically powered, allowing for an easier time maneuvering a plane. The downside to a tug is since they are bigger and heaver, they cannot be taken with a pilot on a trip. The goal of this project was to combine the best parts of both devices, making something that is electrically powered and able to maneuver a Cessna 175 on its own, but is small and light weight enough to be taken with on a trip. The device is made from a 20:1 worm gear set, powered by a 20V DeWalt cordless drill. The drill power is transferred through the gearbox to a set of 8-in pneumatic wheel that will push and pull the aircraft. All these parts are connected to a frame made of 1”x1” T Slot extrusions. The frame can be taken apart into smaller pieces to allow for storage inside a Cessna 175. This project was tested on four areas; ability of device, weight, storage, and usability. The device was successfully able to maneuver a plane on its own, as well as able to be stored in a Cessna 175. Unfortunately, the device’s weight is 100 percent over target, and it takes too long to assemble and disassemble

Modular General Aviation Tow Bar

In general aviation, pilots use either a tow bar or a tug to maneuver their planes to and from its parking place. A tow bar is a lightweight human powered device that allows a pilot to push and pull his/her pane by themselves using human power. A tug is a similar device, except much bigger and heavier, and is electrically powered, allowing for an easier time maneuvering a plane. The downside to a tug is since they are bigger and heaver, they cannot be taken with a pilot on a trip. The goal of this project was to combine the best parts of both devices, making something that is electrically powered and able to maneuver a Cessna 175 on its own, but is small and light weight enough to be taken with on a trip. The device is made from a 20:1 worm gear set, powered by a 20V DeWalt cordless drill. The drill power is transferred through the gearbox to a set of 8-in pneumatic wheel that will push and pull the aircraft. All these parts are connected to a frame made of 1”x1” T Slot extrusions. The frame can be taken apart into smaller pieces to allow for storage inside a Cessna 175. This project was tested on three areas; ability of device, weight, and storage. The device was successfully able to maneuver a plane on its own, as well as able to be stored in a Cessna 175. Unfortunately, the device’s weight is 20 percent over target