New elastomeric blend swith increased resistance to flame

Opracowano technologię wytwarzania materiałów gumowych charakteryzujących się dobrymi właściwościami mechanicznymi, zwiększoną odpornością na starzenie termooksydacyjne oraz odpornością na palenie. Nowe niekonwencjonalne mieszaniny elastomerowe sporządzone na bazie kauczuków chloroprenowego (CR) i butadienowego (BR) sieciowano w sposób niestandardowy za pomocą tlenku cynku (ZnO). Najlepsze właściwości użytkowe wykazywał wulkanizat CR/BR = 75/25 cz.mas. z udziałem 2,5 phr ZnO. Otrzymane wulkanizaty CR/BR/ZnO z udziałem 30 cz. mas. kaolinu lub krzemionki można zaliczyć do materiałów niepalnych.The technology of producing rubber materials characterized by good mechanical properties and increased resistance to thermo-oxidative aging and flame was developed. For this purpose, novel elastomeric blends containing chloroprene rubber (CR) and butadiene rubber (BR), crosslinked unconventionally with zinc oxide (ZnO) were prepared. The best application properties were obtained for vulcanizates with CR/BR mass ratio of 75/25, containing 2.5 phr ZnO. The vulcanizates CR/BR/ZnO filled with30 wt % kaolin or silica can be classified as non-flammable materials

Curing Behaviors, Mechanical and Dynamic Properties of Composites Containing Chloroprene and Butadiene Rubbers Crosslinked with Nano-Iron(III) Oxide

This paper discusses the curing behaviors, mechanical and dynamical properties of composites containing chloroprene rubber (CR) and butadiene rubber (BR) reinforced with mineral fillers. The iron(III) oxide nanoparticles were used as a crosslinking agent of the CR/BR blends. The research aimed to evaluate the effectiveness of nano-iron(III) oxide (nano-Fe2O3) as a new crosslinking agent while producing elastomeric materials with good mechanical properties and reduced flammability. The CR/BR (chloroprene rubber/butadiene rubber) blends were filled with silicas from natural resources (chalcedony, Neuburg silica earth) or silicas used in elastomer technology in many fields (aerosil, ultrasil). The results revealed that all composites were characterized by satisfactory tensile strength, tear resistance, and high resistance to fire. The filler dispersion in the elastomer matrix was carried out by using scanning electron microscopy (SEM), while the possibility of the filler–filler or filler–rubber interaction in the designed compositions was determined using the Payne effect and the Mullins effect

Correction: Smejda-Krzewicka et al. Interelastomer Reactions Occurring during the Cross-Linking of Hydrogenated Acrylonitrile-Butadiene (HNBR) and Chloroprene (CR) Rubbers Blends in the Presence of Silver(I) Oxide (Ag₂O) and Mechanical Properties of Cured Products. <i>Materials</i> 2023, <i>16</i>, 4573

In the original publication [...

The Use of Copper Oxides as Cross-Linking Substances for Chloroprene Rubber and Study of the Vulcanizates Properties. Part I

The purpose of this work was to verify the ability to cross-link the chloroprene rubber (CR) by using copper oxides: copper(I) oxide or copper(II) oxide. The use of copper oxides arises from the need to limit the application of ZnO as a cross-linking agent of CR. The obtained results indicate that CR compositions cross-linked with copper oxides are characterized by good mechanical properties and a high cross-linking degree. The results show that the type and the amount of copper oxides influence the cross-linking of the CR and the properties of the vulcanizates. For compositions containing copper(II) oxide, the properties are linearly dependent on the amount of CuO. Such a relationship is difficult to notice in the case of the use of copper(I) oxide—when analyzing individual parameters, the best results are obtained for different samples. Infrared spectroscopy (IR) studies confirmed the possibility of cross-linking of chloroprene rubber with copper oxides. This is evidenced by the characteristic changes in the intensity of the bands. Structural changes in the material during heating were determined by the thermal analysis—differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). Regardless of the type and amount of copper oxide, all compositions exhibit similar characteristics, and there are no significant changes in the glass transition temperature of the material

The Use of Copper Oxides as Cross-Linking Substances for Chloroprene Rubber and Study of the Vulcanizates Properties. Part II. The Effect of Filler Type on the Properties of CR Products

The properties of rubber materials are dependent on the characteristics of the elastomer matrix, the filler type, the cross-linking agent, the number of ingredients, and their interactions. In the previous article, we showed that chloroprene rubber can be efficiently cross-linked with copper(I) oxide or copper(II) oxide. During the processing of rubber compounds, the incorporation of a filler and a curing substance are two substantial parameters, such as the homogeneity of mixing and cross-linking that significantly affect the properties of the vulcanizates. Therefore, this work aimed to evaluate the curing characteristics, mechanical and dynamical properties, morphology, and flammability of the composites containing chloroprene rubber cross-linked with Cu2O or CuO and filled with different fillers (silica, carbon black, montmorillonite, kaolin, chalk). It was found that the type of filler and curing agent had a significant impact on the degree of cross-linking of the chloroprene rubber and the properties of its vulcanizates. The degree and speed of the cross-linking of filled CR were higher when the CR was cured with copper(II) oxide. Among the fillers used, the presence of carbon black or silica ensured the highest degree of CR cross-linking and the most useful properties. The flammability tests indicated that all produced vulcanizates were characterized by a high oxygen index, which allows them to be classified as non-flammable materials

The Use of Iron(II,III) Oxide (Fe3O4) as a Cross-Linking Agent for Unfilled and Filled Chlorosulfonated Polyethylene (CSM) and Study of the Vulcanizates Properties

This paper discusses the cross-linking behaviors, mechanical and dynamical properties, and flammability of elastomeric composites containing unconventionally cured chlorosulfonated polyethylene (CSM). The purpose of this work was to verify the CSM ability to cross-link with iron(II,III) oxide (Fe3O4) and to produce flame retardant materials. During the first series of tests, three types of CSM were used, differing in the content of bound chlorine (29&ndash;43%). The results showed that the CSM with 43% bound chlorine (Hypalon 30, CSM43) was the most advantageous type of chlorosulfonated polyethylene in terms of its properties. It exhibited a short vulcanization time, a high degree of cross-linking, and very good mechanical properties. In the next stage, the CSM composites with various fillers (talc, arsil, kaolin, chalcedonite, or carbon black) were prepared, because filled rubber materials are of the greatest practical importance. The cross-linking kinetics, equilibrium swelling, mechanical and dynamic properties as well as flammability were studied. It was found that the addition of fillers led to a decrease in the degree of cross-linking, an increase in the vulcanization time (in the case of talc, arsil, or kaolin), an increase in the overall mechanical strength (in the case of carbon black, arsil or talc). All filled vulcanizates proved to be non-flammable, as the specific oxygen index value exceeded 37.5%

Study on the Effect of Zinc on the Rheological, Mechanical and Thermal Properties and Fire Hazard of Unfilled and Filled CR/BR Vulcanizates

This paper discusses the cross-linking and functional properties of elastomer composites containing chloroprene rubber (CR) and butadiene rubber (BR) cured in the presence of zinc (Zn) and reinforced with mineral fillers. The research aimed to evaluate the effectiveness of zinc as a new cross-linking substance with the simultaneous production of elastomer materials with good mechanical properties and a reduced fire hazard. The article concerns the study and explanation of the dependencies influencing the processing and functional properties of unfilled or filled elastomer blends containing different elastomers ratio or different zinc&rsquo;s amount. The following fillers were used: silica, kaolin, chalk and montmorillonite. The results revealed that the cross-linking degree of CR/BR blends decreased with the increasing amount of butadiene rubber in the blends. The mechanical properties of the cured blends depended on the proportion of elastomers in the composites, the zinc amount, and the presence and type of filler. The flammability of CR/BR/Zn vulcanizates has been investigated before and after the filling. The parameters assessed by the oxygen index method and cone calorimetry, characterizing the behavior of the tested CR/BR/Zn vulcanizates under fire conditions, have shown that they constitute a low fire hazard and can be considered as non-flammable materials

The Morphology, Mechanical and Dynamic Properties, Fire Hazard and Toxicity of Chloroprene and Butadiene Rubber Composites Cross-Linked with Zinc

This paper presents the influence of zinc on the cross-linking process, mechanical and dynamic properties, morphologies and balance of thermal degradation of blends containing chloroprene rubber (CR) and butadiene rubber (BR). The novel aspect of this research is a comprehensive approach presenting a new curing agent for the CR/BR blends to increase their cross-linking density and final properties, including non-flammability and low fire hazard. This is due to the need to find an alternative to zinc oxide, which is the standard curing agent for chloroprene rubber. The regulations of the European Union enforce a significant limitation on the use of this compound in elastomer technology, due to its harmful effect on aquatic organisms. In this paper, the CR/BR composites were cured with zinc and filled with natural silica fillers (sillitin or chalcedonite) or synthetic silica filler (aerosil). The investigation focused on the morphology characterization of the obtained compounds, their cross-linking degree, swelling, mechanical and dynamic properties, fire hazard and toxicity. The structure of cured CR/BR blends was characterized via scanning electron microscopy (SEM). The fire resistance studies were performed using cone calorimetry or oxygen index methods, whereas toxicity tests were performed with the use of the FB-FTIR (fluidized bed reactor coupled with FTIR analyzer) method. The results showed that obtained CR/BR products were characterized by satisfactory final properties. The properties determined by the oxygen index and cone calorimetry methods, including the behaviors of the tested CR/BR vulcanizates in fire conditions, showed that the produced compounds were characterized by a low fire hazard and can be classified as non-combustible rubber products. However, the toxicity of the decomposition products, determined at 450, 550 and 750 &deg;C, was very high