Automatic Threshold Setting and Its Uncertainty Quantification in Wind Turbine Condition Monitoring System

Setting optimal alarm thresholds in vibration based condition monitoring system is inherently difficult. There are no established thresholds for many vibration based measurements. Most of the time, the thresholds are set based on statistics of the collected data available. Often times the underlying probability distribution that describes the data is not known. Choosing an incorrect distribution to describe the data and then setting up thresholds based on the chosen distribution could result in sub-optimal thresholds. Moreover, in wind turbine applications the collected data available may not represent the whole operating conditions of a turbine, which results in uncertainty in the parameters of the fitted probability distribution and the thresholds calculated. In this study, Johnson, Normal, and Weibull distributions are investigated; which distribution can best fit vibration data collected from a period of time. False alarm rate resulted from using threshold determined from each distribution is used as a measure to determine which distribution is the most appropriate. This study shows that using Johnson distribution can eliminate testing or fitting various distributions to the data, and have more direct approach to obtain optimal thresholds. To quantify uncertainty in the thresholds due to limited data, implementations with bootstrap method and Bayesian inference are investigated

Automatic Threshold Setting and Its Uncertainty Quantification in Wind Turbine Condition Monitoring System

Setting optimal alarm thresholds in vibration based condition monitoring system is inherently difficult. There are no established thresholds for many vibration based measurements. Most of the time, the thresholds are set based on statistics of the collected data available. Often times the underlying probability distribution that describes the data is not known. Choosing an incorrect distribution to describe the data and then setting up thresholds based on the chosen distribution could result in sub-optimal thresholds. Moreover, in wind turbine applications the collected data available may not represent the whole operating conditions of a turbine, which results in uncertainty in the parameters of the fitted probability distribution and the thresholds calculated. In this study, Johnson, Normal, and Weibull distributions are investigated; which distribution can best fit vibration data collected from a period of time. False alarm rate resulted from using threshold determined from each distribution is used as a measure to determine which distribution is the most appropriate. This study shows that using Johnson distribution can eliminate testing or fitting various distributions to the data, and have more direct approach to obtain optimal thresholds. To quantify uncertainty in the thresholds due to limited data, implementations with bootstrap method and Bayesian inference are investigated

Feature Extraction Using Discrete Wavelet Transform for Gear Fault Diagnosis of Wind Turbine Gearbox

Vibration diagnosis is one of the most common techniques in condition evaluation of wind turbine equipped with gearbox. On the other side, gearbox is one of the key components of wind turbine drivetrain. Due to the stochastic operation of wind turbines, the gearbox shaft rotating speed changes with high percentage, which limits the application of traditional vibration signal processing techniques, such as fast Fourier transform. This paper investigates a new approach for wind turbine high speed shaft gear fault diagnosis using discrete wavelet transform and time synchronous averaging. First, the vibration signals are decomposed into a series of subbands signals with the use of a multiresolution analytical property of the discrete wavelet transform. Then, 22 condition indicators are extracted from the TSA signal, residual signal, and difference signal. Through the case study analysis, a new approach reveals the most relevant condition indicators based on vibrations that can be used for high speed shaft gear spalling fault diagnosis and their tracking abilities for fault degradation progression. It is also shown that the proposed approach enhances the gearbox fault diagnosis ability in wind turbines. The approach presented in this paper was programmed in Matlab environment using data acquired on a 2 MW wind turbine