Rotating Ceramic Water Filter Discs System for Water Filtration

This work aimed to design, construct and operate a new laboratory scale water filtration system. This system was used to examine the efficiency of two ceramic filter discs as a medium for water filtration. These filters were made from two different ceramic mixtures of local red clay, sawdust, and water. The filtration system was designed with two rotating interfered modules of these filters. Rotating these modules generates shear force between water and the surfaces of filter discs of the filtration modules that works to reduce thickness of layer of rejected materials on the filters surfaces. Each module consists of seven filtration units and each unit consists of two ceramic filter discs. The average measured hydraulic conductivity of the first module was 13.7mm/day and that for the second module was 50mm/day. Results showed that the water filtration system can be operated continuously with a constant flow rate and the filtration process was controlled by a skin thin layer of rejected materials. The ceramic water filters of both filtration modules have high removal efficiency of total suspended solids up to 100% and of turbidity up to 99.94%

Compatibility between Hydraulic and Mechanical Properties of Ceramic Water Filters

In this paper, ceramic water filters were produced by using ten mixtures of different ratios of red clay and sawdust under different production conditions. The physical properties of these filters were tested. The production conditions include five press pressures ranged from 10 to 50MPa and a firing schedule having three different final temperatures of 1000, 1070, and 1100˚C. The tests results of the physical properties were used to obtain best compatibility between the hydraulic and the mechanical properties of these filters. Results showed that as the press pressure and the firing temperature are increased, the bulk density and the compressive and bending strengths of the produced filters are increased, while, the porosity and absorption are decreased. As the sawdust content is increased the bulk density and the compressive and bending strengths are decreased, while, the porosity and absorption are increased. High hydraulic conductivity is obtained at a firing temperature of 1070˚C when the sawdust content is less than 10%. Otherwise, it is increased as sawdust content and the firing temperature are increased. Filters made of mixture 92.5% red clay and 7.5% sawdust formed . under a press pressure of 20MPa and a firing temperature of 1070˚C gave the best compatibility between hydraulic and mechanical properties. In this case, the hydraulic conductivity was 50mm/day, the compressive strength was 14MPa, and the bending strength was 10.8MPa