Erosion, corrosion and erosion-corrosion of EB PVD thermal barrier coatings

Electron beam (EB) physical vapour deposited (PVD) thermal barrier coatings (TBCs) have been used in gas turbine engines for a number of years. The primary mode of failure is attributed to oxidation of the bond coat and growth of the thermally grown oxide (TGO), the alumina scale that forms on the bond coat and to which the ceramic top coat adheres. Once the TGO reaches a critical thickness, the TBC tends to spall and expose the underlying substrate to the hot gases. Erosion is commonly accepted as a secondary failure mechanism, which thins the TBC thus reducing its insulation capability and increasing the TGO growth rate. In severe conditions, erosion can completely remove the TBC over time, again resulting in the exposure of the substrate, typically Ni-based superalloys. Since engine efficiency is related to turbine entry temperature (TET), there is a constant driving force to increase this temperature. With this drive for higher TETs comes corrosion problems for the yttria stabilised zirconia (YSZ) ceramic topcoat. YSZ is susceptible to attack from molten calciumâ  magnesiumâ  aluminaâ  silicates (CMAS) which degrades the YSZ both chemically and micro-structurally. CMAS has a melting point of around 1240 à °C and since it is common in atmospheric dust it is easily deposited onto gas turbine blades. If the CMAS then melts and penetrates into the ceramic, the life of the TBC can be significantly reduced. This paper discusses the various failure mechanisms associated with the erosion, corrosion and erosionâ  corrosion of EB PVD TBCs. The concept of a dimensionless ratio D/d, where D is the contact footprint diameter and d is the column diameter, as a means of determining the erosion mechanism is introduced and discussed for E

Erosion of gadolinia doped EB-PVD TBCs

Gadolinia additions have been shown to significantly reduce the thermal conductivity of EB-PVD TBCs. The aim of this paper is to further the understanding on the effects of dopants on the erosion resistance of EB-PVD TBCs by studying the effects of 2 mol% Gd2O3 additions on the room and high temperature erosion resistance of as received and aged EB-PVD TBCs. Previously it has been reported that gadolinia additions increased the erosion rate of EB- PVD TBCs, this is indeed the case for room temperature erosion, however under high temperature (825 à °C) erosion conditions this is not the case and the doped TBCs have a slightly lower erosion rate than the standard YSZ EB-PVD TBCs. This has been attributed to a change in the erosion mechanisms that operate at the different temperatures. This change in mechanism was not expected under the impact conditions used and has been attributed to a change in the column diameter, and how this influences the dynamics of particle impactio

Nano and Micro indentation studies of bulk zirconia and EB PVD TBCs

In order to model the erosion of a material it is necessary to know the material properties of both the impacting particles as well as the target. In the case of electron beam (EB) physical vapour deposited(PVD) thermal barrier coatings (TBCs) the properties of the columns as opposed to the coating as a whole are important. This is due to the fact that discrete erosion events are on a similar scale as the size of the individual columns. Thus nano* and micro* indentation were used to determine the hardness and the Young"s modulus of the columns. However, care had to be taken to ensure that it was the hardness of the columns that was being measured and not the coating as a whole. This paper discusses the differences in the results obtained when using the two different tests and relates them to the interactions between the indent and the columns of the EB PVD TBC microstructure. It was found that individual columns had a hardness of 14 GPa measured using nano indentation, while the hardness of the coating, using micro indentation decreased from 13 to 2.4 GPa as the indentation load increased from 0.1 to 3N. This decrease in hardness was attributed to the interaction between the indenter and a number of adjacent columns and the ability of the columns to move laterally under indentation

Carbon and titanium diboride (TiB2) multilayer coatings.

Titanium Diboride, (TiB2) is a metal-based refractory ceramic material that has been investigated in industrial applications ranging from, cutting tools to wear parts and for use in the aerospace industry. The unique properties which make this material so fascinating are, its high hardness, high melting point and its corrosion resistance. TiB2 is prevented from wider mainstream use because of its inherent brittle nature. With a view to overcome this in coating form and with the aim of providing in addition inherent lubricity, in this study 50 layer TiB2/C multilayer stacks have been fabricated, with varying volume fractions of ceramic, whereby the interfaces of the layers limit crack propagation in the TiB2 ceramic. TiB2 has been multilayered with carbon, to make use of the unique and hybrid nature of the bonding in carbon coatings. DC magnetron sputtering with substrate bias was the preferred route for the fabrication of these coatings. AISI tool steel has been used as the substrate material. By varying the amount of TiB2 ceramic from 50% to 95%, the Hardness of the coating is seen to increase from 5 GPa to 17GPa. The Hardness is observed to decrease as a function of increasing carbon content, agreeing with other studies that the carbon layers are not load-bearing. The graphitic nature of the sp2 bond, however, acts as a lubricant layer

Effect of microstructure and temperature on the erosion rates and mechanisms of modified EB PVD TBCs

Thermal barrier coatings (TBCs) have now been used in gas turbine engines for a number of decades and are now considered to be an accepted technology. As there is a constant drive to increase the turbine entry temperature, in order to increase engine efficiency, the coatings operate in increasingly hostile environments. Thus there is a constant drive to both increase the temperature capabilities of TBCs while at the same time reducing their thermal conductivities. The thermal conductivity of standard 7 wt% yttria stabilized zirconia (7YSZ) electron beam (EB) physical vapour deposited (PVD) TBCs can be reduced in two ways: the first by modification of the microstructure of the TBC and the second by addition of ternary oxides. By modifying the microstructure of the TBC such that there are more fine pores, more photon scattering centres are introduced into the coatings, which reduce the heat transfer by radiation. While ternary oxides will introduce lattice defects into the coating, which increases the phonon scattering, thus reducing the thermal conductivity via lattice vibrations. Unfortunately, both of these methods can have a negative effect on the erosion resistance of EB PVD TBCs. This paper compares the relative erosion rates of ten different EB PVD TBCs tested at 90à ° impact at room temperature and at high temperature and discusses the results in term of microstructural and temperature effects. It was found that by modifying the coating deposition, such that a low density coating with a highly â  featheredâ  microstructure formed, generally resulted in an increase in the erosion rate at room temperature. When there was a significant change between the room temperature and the high temperature erosion mechanism it was accompanied by a significant decrease in the erosion rate, while additions of dopents was found to significantly increase the erosion rate at room and high temperature. However, all the modified coatings still had a lower erosion rate than a plasma sprayed coatings. So, although, relative to a standard 7YSZ coating, the modified coatings have a lower erosion resistance, they still perform better than PS TBCs and their lower thermal conductivities could make them viable alternatives to 7YSZ for use in gas turbine en

Subsonic sphere drag measurements at intermediate Reynolds numbers

Wind tunnel drag measurements on subsonic spher

Sources of sport confidence, imagery type and performance among competitive athletes: The mediating role of sports confidence

Aim: This study explored the mediating role of sport confidence upon (1) sources of sport confidence-performance relationship and (2) imagery-performance relationship. Methods: Participants were 157 competitive athletes who completed state measures of confidence level/sources, imagery type and performance within one hour after competition. Results: Among the current sample, confirmatory factor analysis revealed appropriate support for the nine-factor SSCQ and the five-factor SIQ. Mediational analysis revealed that sport confidence had a mediating influence upon the achievement source of confidence-performance relationship. In addition, both cognitive and motivational imagery types were found to be important sources of confidence, as sport confidence mediated imagery type-performance relationship. Conclusion: Findings indicated that athletes who construed confidence from their own achievements and report multiple images on a more frequent basis are likely to benefit from enhanced levels of state sport confidence and subsequent performance

Sources of sport confidence, imagery type and performance among competitive athletes: The mediating role of sports confidence

Aim: This study explored the mediating role of sport confidence upon (1) sources of sport confidence-performance relationship and (2) imagery-performance relationship. Methods: Participants were 157 competitive athletes who completed state measures of confidence level/sources, imagery type and performance within one hour after competition. Results: Among the current sample, confirmatory factor analysis revealed appropriate support for the nine-factor SSCQ and the five-factor SIQ. Mediational analysis revealed that sport confidence had a mediating influence upon the achievement source of confidence-performance relationship. In addition, both cognitive and motivational imagery types were found to be important sources of confidence, as sport confidence mediated imagery type-performance relationship. Conclusion: Findings indicated that athletes who construed confidence from their own achievements and report multiple images on a more frequent basis are likely to benefit from enhanced levels of state sport confidence and subsequent performance

The development of a new sport-specific classification of coping and a meta-analysis of the relationship between different coping strategies and moderators on sporting outcomes

There is an ever growing coping and sports performance literature, with researchers using many different methods to assess performance and different classifications of coping. As such, it makes it difficult to compare studies and therefore identify how coping is related to performance. Furthermore, there are no quantitative syntheses of the results from these studies. A quantitative synthesis would facilitate a more comprehensive understanding of how coping is associated with athletic performance. In order to accurately compare studies, our first aim was to develop a new coping classification that would make this possible. Firstly, we reviewed the strengths and limitations of the different coping classifications and then identified the commonalities and differences between such classifications. We opted for a three-factor classification of coping, because the evidence suggests that a three-factor classification provides a superior model fit to two-factor approaches. Our new classification of coping was based on an existing model from the developmental literature, which received an excellent model fit. We made some adaptations, however, as our classification was intended for an athletic population. As such, we classified coping as mastery (i.e., controlling the situation and eliminating the stressor), internal regulation (i.e., managing internal stress responses), or goal withdrawal (i.e., ceasing efforts towards goal attainment). Undertaking a meta-analysis, our second aim was to identify which coping strategies correlated with sports performance and whether this relationship varied according to moderator variables. Articles were sourced from online electronic databases and manual journal searches. PRISMA guidelines were used to search, select, and synthesize relevant studies. Random effects meta-analyses were performed to identify associations between coping classification and sport performance. Q, I2, and R2 values assessed heterogeneity. Eighteen published investigations, including 3900 participants and incorporating fifty-nine correlations, indicated an overall positive effect for mastery coping, a negligible negative effect for internal regulation coping, and a negative effect for goal withdrawal strategies. The findings of this meta-analysis could be used by sports practitioners to help them deliver effective coping interventions. In order to maximize performance, practitioners could encourage the use of mastery coping, but advise their athletes not to use goal withdrawal strategies