Plasma Nitriding of 90CrMoV8 Tool Steel for the Enhancement of Hardness and Corrosion Resistance

The aim of the study is to apply a plasma nitriding process to the 90CrMoV8 steel commonly employed in wood machining, and to determine its efficiency to improve both mechanical and electrochemical properties of the surface. Treatments were performed at a constant N2:H2 gas mixture and by varying the temperature and process duration. The structural and morphological properties of nitrided layers were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM) coupled with EDS microanalyses. Surface hardening and hardness profiles were evaluated by micro hardness measurements. To simulate the woodmachining conditions, electrochemical tests were carried out with an oak wood electrolyte with the purpose of understanding the effects of the nitriding treatment on the corrosion resistance of the tool in operation. X-ray diffraction analyses revealed the presence of both γ′ (Fe4N) and ε (Fe2–3N) nitrides with a predominance of the ε phase. Moreover, α-Fe (110), γ′ and ε diffraction peaks were shifted to lower angles suggesting the development of compressive stresses in the post nitrided steel. As a result, it was shown that nitriding allowed a significant hardening of steel with hardness values higher than 1200 HV. The diffusion layers were always composed of an outer compound layer and a hardened bulk layer which thickness was half of the total diffusion layer one.No white layer was observed. Similarly, no traces of chromium nitrides were detected. The temperature seemed to be a parameter more influent than the process duration on the morphological properties of the nitrided layer, while it had no real influence on their crystallinity. Finally, the optimal nitriding conditions to obtain a thick and hard diffusion layer are 500 °C for 10 h. On the other hand, to verify the effect of these parameters on the corrosion resistance, potentiodynamic polarization tests were carried out in an original “wood juice” electrolyte. After corrosion, surface was then observed at the SEM scale. Electrochemical study indicated that the untreated steel behaved as a passive material. Although the very noble character of steel was somewhat mitigated and the corrosion propensity increased for nitrided steels, the passive-like nature of themodified surfacewas preserved. For the same optimized parameters as those deduced from the mechanical characterization (500 °C, 10 h), surface presented, in addition to a huge surface hardening, a high corrosion resistance.Regional Council of Burgundy and EGID

The contribution of grain boundary barriers to the electrical conductivity of titanium oxide thin films

Titanium oxide thin films were prepared by reactive magnetron sputtering. The reactive gas pulsing process was implemented to control the oxygen injection in the deposition process and,consequently, to tune the oxygen concentration in the films from pure titanium to stoichiometric TiO2, maintaining a homogeneous in-depth concentration. The electrical conductivity of the films was investigated as a function of the oxygen injection time, the metalloid concentration and temperature, in the range 90–600 K. The curved Arrhenius plots of the conductivity were examined taking into account the grain boundary limited transport model of Werner J. H. Werner Solid State Phenom. 37–38, 213 1994 . The grain barrier heights were found to depend significantly on the oxygen supplied into the deposition process and thus, on the oxygen-to-titanium atomic ratio in the films. The analysis as a function of temperature showed that the conduction mechanism in the coatings was not solely limited by the oxygen-to-titanium atomic ratio, but also by the grain boundary scattering

Comparison of CrAlN layers obtained with one (CrAl) or two targets (Cr and Al) by magnetron sputtering

The authors would like to thank the Regional Council of Burgundy, France for its funding and Michael Walock for his help in English revisionsThe aim of this study is to compare the properties of CrAlN coatings obtained by magnetron sputtering with one (CrAl) or two targets (Cr and Al). The influence of parameters such as the target bias voltage, the working pressure, the deposition time and the bias voltage applied on the Cr or Al targets on the properties of the layers was studied. We characterized the films by X-ray Diffraction, Scanning Electron Microscopy, coupled with Energy Dispersive Spectroscopy, nanoindentation and their residual stresses were also determined. The optimal films obtained with both methods are well crystallized, well-adherent to the substrate, and contained similar amounts of Al (20–30 at.%). The optimal coatings synthesized with one target presented properties not as good as those realized with two targets. Nevertheless, films made with one target showed a lower frictional coefficient probably due to composition control. The lack of compositional control with the use of one target limits the optimization process. With two targets, we have greater control over the film composition. This leads to higher hardness, lower stresses, and improved Young's modulus over films produced with a single CrAl target. Additionally, the morphologies are different (columnar with CrAl and dense with Cr and Al). To conclude, it seems more justified to work if possible with two independent targets.Regional Council of Burgund

Effect of surface finishing such as sand-blasting and CrAlN hard coatings on the cutting edge’s peeling tools’ wear resistance

The authors would like to thank IonBond (Chassieu-France) who made the sand-blasting treatments and the Regional Council of Burgundy and CTBA (Wood and Furniture Technical Centre) for their financial support.The aim of this study is first to define the effect of a surface finishing such as sand-blasting on the geometry of a wood cutting tool and its wear resistance. In addition, the effectiveness of surface coatings like CrAlN deposited by physical vapor deposition (PVD) technique on conventional and sand-blasted cutting edges was studied. A reference tool and different sand-blasted ones were tested by micro-peeling of beech in a laboratory. Microscopic observations, cutting forces measurement and cutting wear tests were carried out to quantify the behavior of these tools. The results obtained showed that the artificial wear by sandblasting leads to an increase in the wear resistance and coating effectiveness, and completely changes the type of damage done to the tools. The sand-blasting application combined or not with CrAlN coating showed an improvement in the wear resistance of the tools and a modification of the forces during the peeling process. The effectiveness of the CrAlN layers was improved thanks to the sand-blasting treatment and then the duplex ones performed better.Regional Council of Burgundy CTBA (Wood and Furniture Technical Centre

Effect of layer thickness on thermal properties of multilayer thin films produced by PVD

Cr/CrN/CrAlN, CrN/CrAlN and Cr/CrN thin layers were deposited by PVD (Physical Vapor Deposition). The multilayers were obtained from the combined deposition of different layers Cr, CrN and CrAlN thick films on on AISI4140 steel and silicon substrates at 200 °C, and evaluated with respect to fundamental properties such as structure and thermal properties. Cr, CrN and CrAlN single layers were also prepared for comparison purposes. The structural and morphological properties of PVD layers were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM) coupled with EDS + WDS microanalyses, stresses were determined by the Newton’s rings methods using the Stoney’s equation and surface hardening and hardness profiles were evaluated by micro hardness measurements. The XRD data and HRTEM showed that both the Cr/CrN, CrN/CrAlN and Cr/CrN/CrAlN multilayer coatings exhibited B1NaCl structure with a prominent reflection along (200) plane, and CrAlN sub-layer microstructures composed of nanocrystallites uniformly embedded in an amorphous matrix. The innovation of this work was to use the thickness of three different coating types to determine the thermal properties. Furthermore, an empirical equation was developed for the thermal properties variations with temperature of AISI4140 steel coated with different multilayer coatings. The thermal conductivity of CrAlN single layered was lower than the multilayer and the bulk material AISI4140. Moreover, the influences of structure and composition of the multilayer coatings on the thermal properties are discussed. The thermal conductivity of nanoscale thin film is remarkably lower than that of bulk materials because of its various size effects.The authors wish to thank the Regional Council of Burgundy and EGIDE for their financial support, and also the technical staff of the Arts et Métiers ParisTech of Cluny: especially Romaric Masset and Pierre-Michel Barbier for the samples preparation

W-Cr-C-N Nanocomposite Thin-Film Coatings via Reactive Magnetron Sputtering

While binary tungsten carbide can form smooth, hard films, these suffer from low fracture toughness. Tungsten nitride films are frequently harder, but are more brittle. Chromium nitride has excellent wear and oxidation resistance, but films often form with low hardness. Composites of these binary compounds offer a possibility to tailor the material for a desired combination of properties. To this end, we have used reactive RF-magnetron sputtering with Cr and WC targets to form quaternary composites, with nitrogen as the reactive gas. The coatings were deposited on Si, Ti, and steel substrates. The nitrogen partial pressure was varied to investigate the relationship between the film properties and the deposition conditions. Energy dispersive spectroscopy showed changes in the chemical composition as a result of the change in nitrogen partial pressure. X-ray diffraction illuminated the structure as either a solid solution with a B1 NaCl structure, or a nanocomposite with the average crystallite size under 11 nm. Optical interferometer revealed low compressive stresses. And nanoindentation established that the films are hard and adherent.U.S. National Science Foundation (DMR-0806521) and the Regional Council of Burgundy, Franc

Correlation between thermal properties and aluminum fractions in CrAlN layers deposited by PVD technique

The CrAlN coatings are a good alternative to conventional CrN coatings especially for high temperature oxidation-resistance applications. Different CrAlN coatings were deposited on silicon (100) by PVD (Physical vapor deposition) technique from two targets (chromium and aluminum) in a reactive nitrogen atmosphere at aluminum applied negative voltage ( 300, 500, 700 and 900 V). The composition, structural, mechanical and thermal properties of the as-deposited coatings were systematically characterized by energy dispersive analysis of X-rays, X-ray diffraction, nanoindentation, and the ‘‘Mirage effect’’ experiments. The X-ray diffraction (XRD) data show that in general CrAlN coatings were crystallized in the cubic NaCl B1 structure, with the (1 1 1) and (2 0 0) diffraction peaks observed. Two-dimensional surface morphologies of CrAlN coatings were investigated by atomic force microscope (AFM). The results show that with increasing aluminum proportion the coatings became more compact and denser and their increased correspondingly, showing a maximum hardness of about 36 GPa (30 at% of Al) which is higher than that of CrN. Moreover, the results in this work demonstrate that the variation of aluminum fraction alter the resulting columnar grain morphology and porosity of the coatings. However, the thermal properties are greatly affected by these morphological alterations. The correlation between aluminum fraction in CrAlN coatings and its thermal properties revealed that the conductivity and the diffusivity are influenced primarily by size and shape distribution of the pores and secondarily by a decrease of the stitch parameter dimension

Growth of WC-Cr-N and WC-Al-N coatings in a RF-magnetron sputtering process

Tungsten carbide-based coatings have been used in a wide variety of industrial applications such as high speed cutting tools, extrusion dies, drills, aerospace industries, and more. A few reports on ternary and quaternary coatings of WC with other elements indicate good prospects for these material systems. The present study focuses on the formation of quaternary WCeCreN and WCeAleN coatings during the simultaneous reactive RF-magnetron sputtering of tungsten carbide and Al or Cr targets in an argon/nitrogen gas mixture. The resulting coatings, with thicknesses of 3.5 mme8.2 mm, were characterized by using several analytical techniques including X-ray diffraction, SEM/EDS, AFM, and X-ray photoelectron spectroscopy. WCeCreN and WCeAleN coatings with high levels of tungsten (i.e. more than 50 at.% of the total metal content) demonstrated dense microstructure. Coatings with lower tungsten content formed columnar grain microstructure, with different surface morphologies depending on the process parameters. It was proposed that crystalline tungsten carbide (with partial N-substitution of C atoms) and chromium (or aluminum) nitride phases coexist in the coatings when the amount of tungsten was greater than 50 at.% of the total metal content; while at lower tungsten content, the dominating crystalline phase is either W-doped CrN1 y or AlN1 y solid solution, with WC1 x and small amounts of free sp2-bonded carbon present as X-ray amorphous phases.U.S. National Science Foundation under the awards DMR-0806521, DRM-0922910 Regional Council of Burgundy, Franc

Tool Wear Effect on Cutting Forces: In Routing process of Aleppo Pine Wood

This paper uses the cutting forces in a routing process of Aleppo pine wood to estimate the tool wear effect. The aim is to obtain further information about the tool wear effect by monitoring the variation in the cutting forces. A Kistler 9257A 3 axes Dynamometer was positioned under the workpiece to measure the cutting forces at frequencies up to 10,000 Hz. The experiments were carried out on a CNC routing machine RECORD1 of SCM. A carbide tool was used and the cutting parameters were fixed. The cutting speed was approximately 25 m/s. Dasylab software was used to capture the data. The results show a correlation between the tool wear and the computed angle ( ), between the tangential and cutting forces. In fact, the variation of ( ) is unstable in the running period and stable in the linear wear zone, included in the interval [−1.11°; −1.10°]. This study was performed as part of a development program for the Algerian wood industry, hence the selection Aleppo pine wood as the working material.FCBA Institut Technologique, FSE (Fond Social Européen), CRB (Conseil Régional de Bourgogne) and University of Boumerdes (Algeria

Wear performance of duplex treated low alloyed steel against wood (beech) as static partner

The sliding tribological behaviour of Cr-(WC-Co) coating against wood (beech) as counterpart was investigated using a duplex treatment of low carbon steel(DIN 18CrMo4). The duplex treatment consists of LPC (low pressure carburising) + R.F magnetron co-sputtering of Cr and WC-Co. Pin-on-disk configurations in dry condition wear tests were performed. The wear scars of the coatings were evaluated using optical profilometry, scanning electron microscopy (SEM/EDS) and the wear mechanisms were consequently discussed. The aim of this work is to study wear mechanisms on the wood pin/disc couple. It was concluded that best behaviour was observed in the case of higher Cr content coating