Physical modeling of spent-nuclear-fuel container

A new physical simulation model was developed to simulate the casting process of the ductile iron heavy section spent-nuclear-fuel container. In this physical simulation model, a heating unit with DR24 Fe-Cr-Al heating wires was used to compensate the heat loss across the non-natural surfaces of the sample, and a precise and reliable casting temperature controlling/monitoring system was employed to ensure the thermal behavior of the simulated casting to be similar to the actual casting. Also, a mould system was designed, in which changeable mould materials can be used for both the outside and inside moulds for different applications. The casting test was carried out with the designed mould and the cooling curves of central and edge points at different isothermal planes of the casting were obtained. Results show that for most isothermal planes, the temperature control system can keep the temperature differences within 6 ℃ between the edge points and the corresponding center points, indicating that this new physical simulation model has high simulation accuracy, and the mould developed can be used for optimization of casting parameters of spent-nuclear-fuel container, such as composition of ductile iron, the pouring temperature, the selection of mould material and design of cooling system. In addition, to maintain the spheroidalization of the ductile iron, the force-chilling should be used for the current physical simulation to ensure the solidification of casting in less than 2 h

Influences of different degassing processes on refining effect and properties of 4004 Al alloy

In order to improve the plasticity of 4004 Al alloy and subsequently the productivity of 4004 Al foil, the research studied in detail the influence of the rotary impeller degassing process on the refining effect of 4004 Al alloy, in which the impacts of four major parameters: gas flow, rotational speed, refining time, and stewing time, on degassing rate of 4004 Al alloy was systematically studied by using an orthogonal experiment methodology. Results show that the rotational speed has the greatest impact on the degassing of 4004 Al alloy, followed by gas flow and refining time; stewing time has the least impact. The optimum purification parameters obtained by current orthogonal analysis were: rotor speed of 500 r·min-1, inert gas flow of 0.4 mL·h-1, refining time of 15 min, and stewing time of 6 min. Degassing rate using the optimum parameters reaches 68%. In addition, the comparison experiments among C2Cl6 refining, rotary impeller degassing, and combined treatment of C2Cl6 refining and rotary impeller degassing for 4004 Al alloy were performed. The experimental data indicated that the combined treatment of C2Cl6 refining and rotary impeller degassing has the best degassing effect. Degassing rate of C2Cl6 refining, rotary impeller degassing and combined refining treatment is 39%, 69.1% and 76.9%, respectively. The mechanical properties of the specimen refined by rotary impeller degassing were higher than those by C2Cl6 refining, but lower than those by combined refining treatment

Genome-wide regulation of innate immunity by juvenile hormone and 20-hydroxyecdysone in the Bombyx fat body

<p>Abstract</p> <p>Background</p> <p>Insect innate immunity can be affected by juvenile hormone (JH) and 20-hydroxyecdysone (20E), but how innate immunity is developmentally regulated by these two hormones in insects has not yet been elucidated. In the silkworm, <it>Bombyx mori</it>, JH and 20E levels are high during the final larval molt (4 M) but absent during the feeding stage of 5^thinstar (5 F), while JH level is low and 20E level is high during the prepupal stage (PP). Fat body produces humoral response molecules and hence is considered as the major organ involved in innate immunity.</p> <p>Results</p> <p>A genome-wide microarray analysis of <it>Bombyx </it>fat body isolated from 4 M, 5 F and PP uncovered a large number of differentially-expressed genes. Most notably, 6 antimicrobial peptide (AMP) genes were up-regulated at 4 M versus PP suggesting that <it>Bombyx </it>innate immunity is developmentally regulated by the two hormones. First, JH treatment dramatically increased AMP mRNA levels and activities. Furthermore, 20E treatment exhibited inhibitory effects on AMP mRNA levels and activities, and RNA interference of the 20E receptor <it>EcR</it>-<it>USP </it>had the opposite effects to 20E treatment.</p> <p>Conclusion</p> <p>Taken together, we demonstrate that JH acts as an immune-activator while 20E inhibits innate immunity in the fat body during <it>Bombyx </it>postembryonic development.</p

Effect of Bi on graphite morphology and mechanical properties of heavy section ductile cast iron

To improve the mechanical properties of heavy section ductile cast iron, bismuth (Bi) was introduced into the iron. Five castings with different Bi content from 0 to 0.014 wt.% were prepared; and four positions in the casting from the edge to the center, with different solidification cooling rates, were chosen for microstructure observation and mechanical properties test. The effect of the Bi content on the graphite morphology and mechanical properties of heavy section ductile cast iron were investigated. Results show that the tensile strength, elongation and impact toughness at different positions in the five castings decrease with a decrease in cooling rate. With an increase in Bi content, the graphite morphology and the mechanical properties at the same position are improved, and the improvement of mechanical properties is obvious when the Bi content is no higher than 0.011wt.%. But when the Bi content is further increased to 0.014wt.%, the improvement of mechanical properties is not obvious due to the increase of chunky graphite number and the aggregation of chunky graphite. With an increase in Bi content, the tensile fracture mechanism is changed from brittle to mixture ductile-brittle fracture

Effect of residual Al content on microstructure and mechanical properties of Grade B+Steel for castings for locomotives

The bogie made of Grade B+ steel is one of the most important parts of heavy haul trains. Some accidents were found to be the result of fracture failure of the bogies. It is very important to find the reason why the fracture failure occurred. Because Al was added for the final deoxidation during the smelting process of the Grade B+Steel, residual Al existed to some extent in the castings. High residual Al content in the bogie casting was presumed to be the reason for the fracture. In this work, the influence of residual Al content in the range of 0.015wt.% to 0.3wt.% on the microstructure and mechanical properties of the Grade B+ Steel was studied. The experimental results showed that when the residual Al content is between 0.02wt.% and 0.20wt.%, the mechanical properties of the steel meet the requirements of technical specification for heavy haul train parts, and the fracture is typical plastic fractures. If the residual Al content is less than 0.02wt.%, the microstructures are coarse, and the mechanical properties can not meet the demand of bogie steel castings. When the residual Al content is more than 0.2wt.%, the elongation, reduction of area, and low-temperature impact energy markedly deteriorate. The fracture mode then changes from plastic fracture to cleavage brittle fracture. Therefore, the amount of Al addition for the final deoxidation during the smelting process must be strictly controlled. The optimum addition amount needs to be controlled within the range of 0.02wt.% to 0.20wt.% for the Grade B+Steel

Effects of Silicon on Mechanical Properties and Fracture Toughness of Heavy-Section Ductile Cast Iron

The effects of silicon (Si) on the mechanical properties and fracture toughness of heavy-section ductile cast iron were investigated to develop material for spent-nuclear-fuel containers. Two castings with different Si contents of 1.78 wt.% and 2.74 wt.% were prepared. Four positions in the castings from the edge to the center, with different solidification cooling rates, were chosen for microstructure observation and mechanical properties’ testing. Results show that the tensile strength, elongation, impact toughness and fracture toughness at different positions of the two castings decrease with the decrease in cooling rate. With an increase in Si content, the graphite morphology and the mechanical properties at the same position deteriorate. Decreasing cooling rate changes the impact fracture morphology from a mixed ductile-brittle fracture to a brittle fracture. The fracture morphology of fracture toughness is changed from ductile to brittle fracture. When the Si content exceeds 1.78 wt.%, the impact and fracture toughness fracture morphology transforms from ductile to brittle fracture. The in-situ scanning electronic microscope (SEM) tensile experiments were first used to observe the dynamic tensile process. The influence of the vermicular and temper graphite on fracture formation of heavy section ductile iron was investigated

Influence of Doping Tb on the Mechanical Properties and Martensitic Transformation of Ni-Mn-Sn Magnetic Shape Memory Alloys

Brittleness and low working temperature are two key factors that restrict the application of Ni-Mn-Sn alloys. Element doping is an effective means to improve performance of materials. In present paper, martensitic transformation (MT) and mechanical properties of Ni48Mn39Sn13&minus;xTbx (x = 0, 0.5, 1, 2, and 5 at.%) alloys are investigated. It is found that the Tb addition refines significantly the grains and causes the formation of a Tb-rich phase. All the samples undergo the martensitic transformation from parent phase to martensite. And the martensitic transformation characteristic temperatures increase remarkably from &minus;60.7 &deg;C for x = 0 to 364.1 &deg;C for x = 5. The appropriate amount of Tb addition in Ni48Mn39Sn13&minus;xTbx (x = 0, 0.5, 1, 2, and 5 at.%) alloys significantly enhances the compressive strength and improves the ductility, which can be ascribed to the grain refinement. The compressive stress of 571.8 MPa and strain 22.0% are obtained in the Ni48Mn39Sn11Tb2 alloy. Then the mechanical properties decrease with the further increased Tb content. Simultaneous improving of martensitic transformation temperature and mechanical properties in Ni-Mn-Sn magnetic alloy are achieved by Tb doping

Enhanced Age Strengthening of Mg-Nd-Zn-Zr Alloy via Pre-Stretching

Pre-stretching was carried out to modify the microstructure of Mg-Nd-Zn-Zr alloy to enhance its age strengthening. The results indicated that more heterogeneous nucleation sites can be provided by the high density of dislocations caused by the plastic pre-stretching deformation, as well as speeding up the growth rate of precipitates. Comparison of microstructure in non-pre-stretched specimens after artificial aging showed that pre-stretched specimens exhibited a higher number density of precipitates. The fine and coarse plate-shaped precipitates were found in the matrix. Due to an increase in the number density of precipitates, the dislocation slipping during the deformation process is effectively hindered, and the matrix is strengthened. The yield strength stabilizes at 4% pre-stretching condition, and then the evolution is stable within the error bars. The 8% pre-stretched specimens can achieve an ultimate tensile strength of 297 MPa. However, further pre-stretching strains after 8% cannot supply any increase in strength. Tensile fracture surfaces of specimens subjected to pre-stretching strain mainly exhibit a trans-granular cleavage fracture. This work indicated that a small amount of pre-stretching strain can further increase strength of alloy and also effectively enhance the formation of precipitates, which can expand the application fields of this alloy

Gradual chlorination at different positions of D-π-A copolymers based on benzodithiophene and isoindigo for organic solar cells

Isoindigo (IID) has been widely used as strong acceptor unit (A) to construct narrow bandgap polymers in organic field effect transistors (OFETs) and organic solar cells (OSCs). Combing with IID, we chose benzodithiophene (BDT) as the donor unit (D) and thieno [3,2-b]thiophene (TT) as the π bridge to construct a new type of D-π-A polymer PE70. Based on PE70, we adopt the chlorination strategy to fine-tune photoelectric characteristics and film morphology, and then developed PE74 and PE75. By blending with non-fullerene acceptor (NFA) Y6, device based on PE74 with chloride substitution on the BDT unit showed increasing photovoltaic performance. In addition, further chlorine substitution on the IID (PE75) would greatly reduce the non-radiative voltage loss (ΔV3), and the distorted molecular conformation also took responsible for the excessive recombination. As results, PE74:Y6-based device achieves a power conversion efficiency (PCE) of 11.06% with open-circuit voltage (VOC) of 0.76 ​V, which are higher than those of PE70:Y6 (PCE of 10.40% and VOC of 0.72 ​V) and PE75: Y6-based device (PCE of 6.24% and VOC of 0.84 ​V). This work demonstrates the regularity of the photovoltaic performance caused by chlorination strategy in polymer in the non-fullerene OSC devices, which provide important insights into high-performance photovoltaic materials