Strain Rate Effects on Fracture Behavior of Austempered Ductile Irons

In this work, the mechanical behavior of the austempered ductile iron (ADI) JS/1050-6 was investigated, with particular attention to the strain rate effects on the material ductility. Tensile tests at different strain rates (up to 103 s(-1)) and temperatures (ranging from 213 to 343 K) were performed. Samples with different geometries, smooth and round notched bars, were used to evaluate the effect of the stress triaxiality level on the strain at fracture. For each configuration, the evolution paths of stress and strain were extracted in the point where failure is expected performing numerical analyses at the continuum scale. Stress histories were used as input in a micromechanics analysis aimed to analyze the heterogeneous state of stress, determined by the presence of the graphite nuclei, under the different loading conditions obtained in the experiments. The main result is that, under dynamic conditions, the stress field redistribution, due to the adiabatic condition, postpones the failure occurrence, regardless temperature and strain rate effects on the matrix ductility

Thermal Analysis of the Formation of Chunky Graphite during Solidification of Heavy-section Spheroidal Graphite Iron Parts

Analysis of cooling curves recorded at the centre of large blocks cast with near-eutectic spheroidal graphite cast irons prone to give chunky graphite has been checked against microstructure observations. It has been observed that solidification proceeds totally at temperatures lower than the stable eutectic temperature and the following solidification sequence could be proposed: 1) nucleation of primary graphite in the liquid; 2) initial eutectic reaction processing by growth of austenite-like dendrites encapsulating the primary nodules; 3) bulk eutectic reaction related to nucleation and then growth of CHG cells and of secondary nodules, these latter giving spheroidal graphite eutectic cells. It was found that the maximum recalescence during the eutectic reaction first increases with the volume of the block affected by chunky graphite, and then decreases when most of the material is affected. Interestingly enough, a relationship between the volume of the blocks affected by CHG and the recalescence measured on TA cups has been observed