EXPERIMENTAL EVALUATION OF A CONICAL-SCREW BRIQUETTING MACHINE FOR THE BRIQUETTING OF CARBONIZED COTTON STALKS IN SUDAN

Briquetting of the carbonized agricultural residues represents one of the possible solutions to the local energy shortages in many developing countries. It constitutes a positive solution to the problem of increasing rates of desertification in many areas worldwide. Agricultural residues are not attractive as a household fuel source for urban areas because they are very bulky and have low energy intensity. Also, to eliminate the smoke generation when burning agricultural residues requires processing it by carbonization before being used as a house-hold indoor fuel. Previously investigated, briquetting machines lacked high productivity and were of complicated designs. The present study puts forward a machine of simple design which could be manufactured locally in Sudan and of much higher productivity. The local Sudanese briquetting experience was overviewed, studying all the alternative available options and the market potential. The study presents a detailed design study of the new briquetting machine. The prototype was made and tested in the field at Al-Gazeera area in Sudan. The investigation results show that the new machine has a production rate better than all the previous alternatives. This low pressure screw briquetting machine was found to have a production rate equivalent to about eight times better than the production rate of the best local competitor. The production cost was found to be lower due to the lower binder requirement for the new machine, which is lower by about 65%. The initial moisture content of the feed stock required for this machine is lower by about 30 % compared to the best alternative, which results in shorter drying time for the fuel briquettes produced. The quality of the produced briquettes was found to be better and of lower smoke generation when burned due to the lower binder content

Extraction of chlorophyll from pandan leaves using ethanol and mass transfer study

Green pigments are used in many industrial branches including food, drinks, soap and cosmetics. Chlorophyll can substitute synthetic dyes which may affect health. Chlorophyll can be extracted from pandan leaves; the pandan crop grows in many tropical areas. The effects of temperature, 30–70°C and agitation speed, 100–400 rpm on chlorophyll extraction from pandan leaves, using ethanol and the evaluation of mass transfer coefficient, using dimensionless analysis were investigated. The optimal conditions of extraction was obtained at 60°C and 300 rpm; the chlorophyll concentration was 107.1 mg L-1. The volumetric mass transfer coefficient increased with the temperature and agitation speed. Determination of volumetric mass transfer coefficient and dimensionless correlations are useful for further process development or industrial applications

Dehydrogenation of Ethane to Ethylene by CO2 over Highly Dispersed Cr on Large-Pore Mesoporous Silica Catalysts

A series of large-pore mesoporous silica (LPMS)-supported CrOx catalysts were synthesized by hydrothermal and impregnation methods and tested for ethane dehydrogenation in the presence of CO2 as an oxidant. To assess the effect of hydrothermal temperature treatment on the characteristics of LPMS support, different hydrothermal temperatures (100–160 °C) were studied and optimized. The optimum support was then loaded with different amounts of chromium (0, 2, 4, 8, and 11 wt % Cr). The obtained catalysts were characterized by different techniques such as XRD, BET, TEM, SEM, XPS, FTIR, and diffuse reflectance UV-Vis spectroscopy. The characterization results indicated that the sample hydrothermally treated at 130 °C exhibited the highest pore volume, a narrow pore size distribution, and a moderate BET surface area. Chromium species with various oxidation states including Cr3+, Cr6+, and α-Cr2O3 were detected in all synthesized Cr(y)/LPMS-130 catalysts. A lower Cr content resulted in the formation of Cr6+, whereas a higher Cr content dominated the α-Cr2O3 on the surface of the catalyst. Among the synthesized catalysts, the Cr(4)/LPMS-130 catalyst showed the highest Cr6+/Cr3+ ratio, indicating a good dispersion of chromium species along with a fine particle size. The ethane conversion and ethylene selectivity were 50.5 and 91.1% for Cr(4)/LPMS-130, respectively. Carbon dioxide was believed to supply enough lattice oxygen to maintain the Cr species at a higher oxidation state and to consume the hydrogen resulting from ethane cracking by a reverse water gas shift reaction

Performance Study of Methane Dry Reforming on Ni/ZrO₂ Catalyst

Dry reforming of methane (DRM) has important and positive environmental and industrial impacts, as it consumes two of the top greenhouse gases in order to produce syngas (H2 and CO) and thus hydrogen (H2). The performance of DRM of conversions of CH4 and CO2 was investigated over Ni/ZrO2 catalysts. The catalytic performance of all prepared catalysts for DRM was assessed in a micro-tubular fixed bed reactor under similar reaction conditions (i.e., activation and reaction temperatures at 700 °C, a feed flow rate of 70 mL/min, reaction temperature, and a 440 min reaction time). Various characterization techniques, such as BET, CO2-TPD, TGA, XRD, EDX, and TEM, were employed. The zirconia support was modified with MgO or Y2O3. The yttria-stabilized zirconia catalyst (5Ni15YZr) provided the optimum activity performance of CH4 and CO2 conversions of 56.1 and 64.3%, respectively, at 700 °C and a 70 mL/min flow rate; this catalyst also had the highest basicity. The Ni-based catalyst was promoted with Cs, Ga, and Sr. The Sr-promoted catalyst produced the highest enhancement of activity. The influence of the reaction temperature and the feed flow rate on 5Ni15YZr and 5NiSr15YZr indicated that the activity increased with the increase in the reaction temperature and lower feed flow rate. For 5Ni3Sr15YZr, at a reaction temperature of 800 °C, the CH4 and CO2 conversions were 76.3 and 79.9%, respectively, whereas at 700 °C, the conversions of CH4 and CO2 were 66.6 and 79.6% respectively

Synthesis, Characterization and Catalytic Evaluation of Chromium Oxide Deposited on Titania–Silica Mesoporous Nanocomposite for the Ethane Dehydrogenation with CO2

Ti modification of mesoporous silica support has been reported as an effective way to enhance Cr–Ti–Si interactions that, in turn, impact the catalytic dehydrogenation of ethane with CO2. However, such modification necessitates a repeated, time-consuming and tedious process. In this work, a simple, fast and facile approach has been utilized to synthesize chromium-oxide-loaded titania–silica mesoporous nanocomposites. A series of Cr(y)/Ti(x)–Si mesoporous nanocomposite catalysts with varying Ti and Cr contents were prepared and tested in the dehydrogenation of ethane with carbon dioxide. The as-synthesized catalysts were characterized by XRD, TEM, SEM, BET, UV–Vis–DR, XPS and H2–TPR techniques. The effect of titanium content, as well as chromium loading on the performance of the prepared Cr(y)/Ti(x)–Si catalysts, was investigated. It was found that 2.2 and 8 wt % are the optimum titanium and chromium contents in the synthesized catalysts for obtaining the highest catalytic activity. The superior catalytic performance of the Cr(8)/Ti(2.2)–Si catalyst can be attributed to a higher dispersion of the Cr species, as well as a higher content of the redox Cr species on the surface of the Cr/Ti–Si catalyst. The results showed that the Cr(8)/Ti(2.2)–Si catalyst efficiently dehydrogenated C2H6 in the presence of CO2 giving a 52.3% ethane conversion and 48.0% ethylene yield at 700 °C reaction temperature

Advancements in methane dry reforming: investigating nickel–zeolite catalysts enhanced by promoter integration

A promising method for converting greenhouse gases such as CO2 and CH4 into useful syngas is the dry reformation of methane (DRM). 5Ni-ZSM-5 and 2 wt.% Ce, Cs, Sr, Fe, and Cu-promoted 5Ni-ZSM-5 catalysts are investigated for the DRM at 700 °C under atmospheric pressure. The characterization, including XRD, TPR, TPD, TPO, N2 adsorption–desorption, TGA, TEM, and Raman spectroscopy, revealed that the catalyst’s active sites are distributed throughout the pore channels and on the surface, contributing to the stability of the catalyst. Specifically, the CO2-TPO followed by the O2-TPO experiment using spent catalysts confirmed the oxidizing capacity of CO2 during the DRM reaction. The Ce-promoted catalyst showed the greatest increase in catalytic activity among other catalysts. The 5Ni+2Ce-ZSM-5 catalyst exhibited twice the concentration of acid sites compared to the Cs-promoted counterpart, even though both catalysts achieved similar quantities of active and basic sites. Without compromising H2 and CO selectivity, this finding underscores the crucial role of acid sites in enhancing CH4 and CO2 conversion. With a GHSV of 42,000 mL/(h.gcat), the 5Ni+2Ce-ZSM-5 catalyst demonstrated impressive CH4 conversion rates of 42% at 700 °C and 70% at 800 °C. The reactants spend more time over catalysts during the subsequent reduction of GHSV to 21,000 mL/(h.gcat), resulting in the best catalytic performance with 80% CH4 and 83% CO2 conversions.<br/

Ni-based molecular sieves nanomaterials for dry methane reforming: role of porous structure and active sites distribution on hydrogen production

Global warming, driven by greenhouse gases like CH4 and CO2, necessitates efficient catalytic conversion to syngas. Herein, Ni containing different molecular sieve nanomaterials are investigated for dry reforming of methane (DRM). The reduced catalysts are characterized by surface area porosity, X-ray diffraction, Raman infrared spectroscopy, CO2 temperature-programmed desorption techniques, and transmission electron microscopy. The active sites over each molecular sieve remain stable under oxidizing gas CO2 during DRM. The reduced 5Ni/CBV10A catalyst, characterized by the lowest silica–alumina ratio, smallest surface area and pore volume, and narrow 8-ring connecting channels, generated the maximum number of active sites on its outer surface. In contrast, the reduced-5Ni/CBV3024E catalyst, with the highest silica–alumina ratio, more than double the surface area and pore volume, 12-ring sinusoidal porous channels, and smallest Ni crystallite, produced the highest H2 output (44%) after 300 min of operation at 700 °C, with a CH4:CO2 = 1:1, P = 1 atom, gas hour space velocity (GHSV) = 42 L gcat−1 h−1. This performance was achieved despite having 25% fewer initial active sites, suggesting that a larger fraction of these sites is stabilized within the pore channels, leading to sustained catalytic activity. Using central composite design and response surface methodology, we successfully optimized the process conditions for the 5Ni/CBV3024E catalyst. The optimized conditions yielded a desirable H2 to CO ratio of 1.00, with a H2 yield of 91.92% and a CO yield of 89.16%, indicating high efficiency in gas production. The experimental results closely aligned with the predicted values, demonstrating the effectiveness of the optimization approach.<br/

In Situ Regeneration of Alumina-Supported Cobalt–Iron Catalysts for Hydrogen Production by Catalytic Methane Decomposition

A novel approach to the in situ regeneration of a spent alumina-supported cobalt&#8315;iron catalyst for catalytic methane decomposition is reported in this work. The spent catalyst was obtained after testing fresh catalyst in catalytic methane decomposition reaction during 90 min. The regeneration evaluated the effect of forced periodic cycling; the cycles of regeneration were performed in situ at 700 &#176;C under diluted O2 gasifying agent (10% O2/N2), followed by inert treatment under N2. The obtained regenerated catalysts at different cycles were tested again in catalytic methane decomposition reaction. Fresh, spent, and spent/regenerated materials were characterized using X-ray powder diffraction (XRD), transmission electron microscopy (TEM), laser Raman spectroscopy (LRS), N2-physisorption, H2-temperature programmed reduction (H2-TPR), thermogravimetric analysis (TGA), and atomic absorption spectroscopy (AAS). The comparison of transmission electron microscope and X-ray powder diffraction characterizations of spent and spent/regenerated catalysts showed the formation of a significant amount of carbon on the surface with a densification of catalyst particles after each catalytic methane decomposition reaction preceded by regeneration. The activity results confirm that the methane decomposition after regeneration cycles leads to a permanent deactivation of catalysts certainly provoked by the coke deposition. Indeed, it is likely that some active iron sites cannot be regenerated totally despite the forced periodic cycling