59 research outputs found
Predicting the influence of combined oxygen and glucose gradients based on scale-down and modelling approaches for the scale-up of penicillin fermentations
In large scale fermentors the cultivated cells are exposed to dynamic changes in the nutrient concentrations due to imperfect mixing. Based on the characterization of these nutrient gradients in space and time, a rational scale down design can be obtained. This study focuses on the combined gradients of dissolved sugar and oxygen concentrations. Based on a recent computational fluid dynamics (CFD) study, firstly a scale-down design was developed. From intracellular metabolite measurements during these scale-down experiments, the metabolic behavior of the cells under highly dynamic conditions was revealed. Under the combined influence of oscillating glucose and oxygen concentrations, the penicillin production declined to 50 % of the value under steady state conditions. This decline was similar as observed during glucose oscillations alone. The influence of oxygen oscillations on the levels of the majority of the intracellular metabolites analyzed was negligible, although these metabolites were strongly affected by the varying oxygen levels under solely oxygen oscillations. Additionally, a metabolic structured kinetic model was developed and validated with data from glucose and oxygen oscillation experiments. This model can be coupled to CFD simulations to obtain an accurate prediction of the performance of industrial strains in space and time in large industrial scale bioreactors.</p
Dynamics in redox metabolism, from stoichiometry towards kinetics
Redox metabolism plays an essential role in the central metabolic network of all living cells, connecting, but at the same time separating, catabolic and anabolic pathways. Redox metabolism is inherently linked to the excretion of overflow metabolites. Overflow metabolism allows for higher substrate uptake rates, potentially outcompeting other microorganisms for the same substrate. Within dynamically changing environments, overflow metabolism can act as storage mechanism, as is shown in many recently described processes. However, for complete understanding of these mechanisms, the intracellular state of the metabolism must be elucidated. In recent years, progress has been made in the field of metabolomics to improve the accuracy and precision of measurements of intracellular and intercompartmental metabolites. This article highlights several of these recent advances, with focus on redox cofactor measurements, both fluorescence and mass spectrometry based.OLD BT/Cell Systems Engineerin
Predicting the influence of combined oxygen and glucose gradients based on scale-down and modelling approaches for the scale-up of penicillin fermentations
In large scale fermentors the cultivated cells are exposed to dynamic changes in the nutrient concentrations due to imperfect mixing. Based on the characterization of these nutrient gradients in space and time, a rational scale down design can be obtained. This study focuses on the combined gradients of dissolved sugar and oxygen concentrations. Based on a recent computational fluid dynamics (CFD) study, firstly a scale-down design was developed. From intracellular metabolite measurements during these scale-down experiments, the metabolic behavior of the cells under highly dynamic conditions was revealed. Under the combined influence of oscillating glucose and oxygen concentrations, the penicillin production declined to 50 % of the value under steady state conditions. This decline was similar as observed during glucose oscillations alone. The influence of oxygen oscillations on the levels of the majority of the intracellular metabolites analyzed was negligible, although these metabolites were strongly affected by the varying oxygen levels under solely oxygen oscillations. Additionally, a metabolic structured kinetic model was developed and validated with data from glucose and oxygen oscillation experiments. This model can be coupled to CFD simulations to obtain an accurate prediction of the performance of industrial strains in space and time in large industrial scale bioreactors.BT/Industriele Microbiologi
Development of tools for quantitative intracellular metabolomics of Aspergillus niger chemostat cultures
In view of the high citric acid production capacity of Aspergillus niger, it should be well suited as a cell factory for the production of other relevant acids as succinic, fumaric, itaconic and malic. Quantitative metabolomics is an important omics tool in a synthetic biology approach to develop A. niger for the production of these acids. Such studies require well defined and tightly controlled cultivation conditions and proper rapid sampling, sample processing and analysis methods. In this study we present the development of a chemostat for homogeneous steady state cultivation of A. niger, equipped with a new dedicated rapid sampling device. A quenching method for quantitative metabolomics in A. niger based on cold methanol was evaluated using balances and optimized with the aim of avoiding metabolite leakage during sample processing. The optimization was based on measurements of the intermediates of the glycolysis, TCA and PPP pathways and amino acids, using a balance approach. Leakage was found to be absent at ?20 °C for a 40 % (v/v) methanol concentration in water. Under these conditions the average metabolite recovery was close to 100 %. When comparing A. niger and Penicillium chrysogenum metabolomes, under the same cultivation conditions, similar metabolite fingerprints were found in both fungi, except for the intracellular citrate level which is higher for A. niger.BT/BiotechnologyApplied Science
Microbioreactors for nutrient-controlled microbial cultures: Bridging the gap between bioprocess development and industrial use
It is common practice in the development of bioprocesses to genetically modify a microorganism and study a large number of resulting mutants in order to select the ones that perform best for use at the industrial scale. At industrial scale, strict nutrient-controlled growth conditions are imposed to control the metabolic activity and growth rate of the microorganism, thereby enhancing the expression of the product of interest. Although it is known that microorganisms that perform best under these strictly controlled conditions are not the same as the ones that perform best under uncontrolled batch conditions, screening, and selection is predominantly performed under batch conditions. Tools that afford high throughput on the one hand and dynamic control over cultivation conditions on the other hand are not yet available. Microbioreactors offer the potential to address this problem, resolving the gap between bioprocess development and industrial scale use. In this review, we highlight the current state-of-the-art of microbioreactors that offer the potential to screen microorganisms under dynamically controlled conditions. We classify them into: (i) microtiter plate-based platforms, (ii) microfluidic chamber-based platforms, and (iii) microfluidic droplet-based platforms. We conclude this review by discussing the opportunities of nutrient-fed microbioreactors in the field of biotechnology.</p
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