Metallic muscles and beyond:nanofoams at work

In this contribution for the Golden Jubilee issue commemorating the 50th anniversary of the Journal of Materials Science, we will discuss the challenges and opportunities of nanoporous metals and their composites as novel energy conversion materials. In particular, we will concentrate on electrical-to-mechanical energy conversion using nanoporous metal-polymer composite materials. A materials system that mimic the properties of human skeletal muscles upon an outside stimulus is coined an 'artificial muscle.' In contrast to piezoceramics, nanoporous metallic materials offer a unique combination of low operating voltages, relatively large strain amplitudes, high stiffness, and strength. Here we will discuss smart materials where large macroscopic strain amplitudes up to 10 % and strain-rates up to 10(-2) s(-1) can be achieved in nanoporous metal/polymer composite. These strain amplitudes and strain-rates are roughly 2 and 5 orders of magnitude larger than those achieved in common actuator materials, respectively. Continuing on the theme of energy-related applications, in the summary and outlook, we discuss two recent developments toward the integration of nanoporous metals into energy conversion and storage systems. We specifically focus on the exciting potential of nanoporous metals as anodes for high-performance water electrolyzers and in next-generation lithium-ion batteries

Nano-galvanic coupling for enhanced Ag+ release in ZrCN-Ag films: antibacterial application

The antibacterial properties of materials developed for medical devices with embedded silver nanoparticles are enhanced by controlling the release of silver ions. In this study, a simple experimental procedure for the augmentation of the silver ion release from ZrCN-Ag coatings is described. The silver nanoparticles are embedded in an amorphous carbon matrix within the ZrCN coatings, to create nano-galvanic couples between the silver and the carbon phases. The galvanic couple promotes the oxidation of silver, and consequently, increases the silver release. It is demonstrated that coatings with a lower silver content, but integrating amorphous carbon phases, can release similar or even a larger amount of Ag+ ions than those with higher Ag content having just ZrCN and Ag phases. The antibacterial tests demonstrate that coatings with silver nanoparticles encapsulated into amorphous phase reveal a larger bacterial zone of inhibition compared to samples with similar or lower silver content. However, it is shown that the antibacterial effect of the coatings not only depends on the ability for silver ion release, but also on the availability of silver nanoparticles on the surface.This research is partially sponsored by FEDER funds through the program COMPETE - Programa Operacional Factores de Competitividade and by Portuguese national funds through FCT-Fundacao para a Ciencia e a Tecnologia, under the projects ANTIMICROBCOAT - PTDC/CTM/102853/2008 and in the framework of the Strategic Projects PEST-C/ FIS/UI607/2011", UID/EMS/00285/2013 and SFRH/BD/80947/2011

Defect ferromagnetism induced by lower valence cation doping:Li-doped SnO(2)nanoparticles

To explore the role of Li in establishing room-temperature ferromagnetism in SnO2, the structural, electronic and magnetic properties of Li-doped SnO(2)compounds were studied for different size regimes, from nanoparticles to bulk crystals. Li-doped nanoparticles show ferromagnetic ordering plus a paramagnetic contribution for particle sizes in the range of 16-51 nm, while pure SnO(2)and Li-doped compounds below and above this particular size range are diamagnetic. The magnetic moment is larger for compositions where the Li substitutes for Sn than for compositions where Li prevalently occupies interstitial sites. The observed ferromagnetic ordering in Li-doped SnO(2)nanoparticles is mainly due to the holes created when Li substitutes at a Sn site. Conversely, Li acts as an electron donor and electrons from Li may combine with holes to decrease ferromagnetism when lithium mainly occupies interstitial sites in the SnO(2)lattice

Microstructure and adhesion strength quantification of PVD bi-layered ZnMg-Zn coatings on DP800 steel

In this study, ZnMg-Zn bi-layered coatings with different Mg contents, a single layer ZnMg coating and a pure zinc coating are deposited on steel substrates by physical vapor deposition (PVD) process. A set of experiments and simulations are performed to study the microstructure, mechanical properties and adhesion behavior of the PVD coatings. It is found that Mg2Zn11 and MgZn2 form in the microstructure of the ZnMg top layer with increasing Mg content. MgZn2 fully covers the microstructure at 14.1 wt% Mg. Scratch tests are carried out to quantify the adhesion strength of the coatings. It is observed that ZnMg single layer coating shows poor adhesion to the steel substrate and the addition of a Zn interlayer is essential for enhancing the adhesion strength. It was found that the measured critical load (L-C) in scratch test is not a suitable criterion to evaluate the adhesion strength of ZnMg-Zn bi-layer coatings with different combination of thickness and/or mechanical properties. Instead, the Benjamin-Weaver model is modified to quantify the adhesion strength at ZnMg/Zn interface by scratch test revealing consistent results with the BMW crash adhesion test (BMW AA-M223) currently used in industry for adhesion qualification

The influence of dielectric properties on van der Waals/Casimir forces in solid-liquid systems

In this article we present calculations of van der Waals/Casimir forces, described by Lifshitz theory, for the solid-liquid-solid system using measured dielectric functions of all involved materials for the wavelength range from millimeters down to subnanometers. It is shown that even if the dielectric function is known over all relevant frequency ranges, the scatter in the dielectric data, can lead to very large scatter in the calculated van der Waals/Casimir forces. Especially when the liquid dielectric function becomes comparable in magnitude to the dielectric function of one of the interacting solids, the associated variation in the force can be up to a factor of two for plate-plate separations 5-500 nm. This corresponds to an uncertainty up to 100% in the theory prediction for a specific system. As a result accuracy testing of the Lifshitz theory under these circumstances is rather questionable. Finally we discuss predictions of Lifshitz theory regarding multiple repulsive-attractive transitions with separation distance, as well as nontrivial scaling of the van der Waals/Casimir force with distance.Comment: 32 pages, 11 figure

New insight into the loss of adhesion of ZnMg-Zn bi-layered coatings on steel substrates

In this research, physically vapor deposited Mg-Zn and ZnMg-Zn bi-layered coatings were annealed at 180 °C for different annealing times to study the origin of the adhesion loss during heat treatment. In the case of Mg-Zn bi-layered coatings, it was observed that MgZn2 and Mg2Zn11 intermetallics are formed during annealing from Zn and Mg by diffusion, which results in a reduction of the thickness of the initial pure zinc interlayer. In the case of ZnMg-Zn bi-layered coating, the “interfacial adhesion strength” at the ZnMg/Zn interface was quantified by using scratch test. The novel finding is that the adhesion strength of as-deposited coatings at the interface of ZnMg/Zn is independent of the thickness of the zinc interlayer (tZn). tZn decreases gradually during annealing at 180 °C. The “adhesion performance” of the studied coatings, as tested by BMW crash adhesion test (BMW AA-M223), drops drastically when tZn is less than a threshold (~ 500 nm). The obtained results indicate that tZn plays the significant role in the adhesion performance of ZnMg-Zn bi-layered coatings

Microstructural characterization of AISI 431 martensitic stainless steel laser-deposited coatings

High cooling rates during laser cladding of stainless steels may alter the microstructure and phase constitution of the claddings and consequently change their functional properties. In this research, solidification structures and solid state phase transformation products in single and multi layer AISI 431 martensitic stainless steel coatings deposited by laser cladding at different processing speeds are investigated by optical microscopy, Scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), orientation imaging microscopy (OIM), ternary phase diagram, Schaeffler and TTT diagrams. The results of this study show how partitionless solidification and higher solidification rates alter the microstructure and phase constitution of martensitic stainless steel laser deposited coatings. In addition, it is shown that while different cladding speeds have no effect on austenite–martensite orientation relationship in the coatings, increasing the cladding speed has resulted in a reduction of hardness in deposited coatings which is in contrast to the common idea about obtaining higher hardness values at higher cladding speeds.

Surface degradation of nanocrystalline zirconia dental implants

Yttria-stabilized zirconia prepared by hot isostatic pressing represents attractive material for biomedical applications. In this work the degradation of yttria-stabilized zirconia dental implants abutments due to the tetragonal to monoclinic phase transformation after one year of clinical use was studied in detail. Microstructural characterization by Electron Back Scattering Diffraction was successfully applied. The amount and distribution of the monoclinic phase, the grain-size distribution and crystallographic orientations between tetragonal and monoclinic crystals in 3 mol.% yttria-stabilized polycrystalline zirconia were determined in two different types of abutments currently used in clinical practice. Clear crystallographic orientation relationship between parent tetragonal and daughter monoclinic phase was clearly observed. An important and novel conclusion is that no substantial bulk degradation of 3Y-TZP dental implant abutments was detected after 1 year of clinical use