Experimental Study of Transport Behavior of Swellable Microgel Particles in Superpermeable Channels for Conformance Control

Gel treatment is an effective way to attack excessive water production during oil development. The transport behavior of gel materials in reservoirs is of crucial importance to the effectiveness of gel treatments. The aim of this paper is investigating the transport behavior of swellable micrometer-sized preformed particle gels (PPGs, or microgels) through superpermeable (super-K) channels. Sandpacks with permeabilities ranging from 27 to 221 darcies were used to mimic the super-K channels. Multiple pressure sensors were applied along the sandpack models to monitor the propagation behavior of the microgels. The tested microgel particles could transport through the super-K channels, and a higher driving pressure gradient was required when the particle/pore size ratio was larger. The pressure gradient distribution along the super-K channels was relatively uniform when the particle/pore ratio was low (less than 1.3). However, the inlet section would show increasingly higher pressure gradients as the particle/pore ratio was increased, indicating increased difficulty in propagation. The propagation of the gel particles was significantly slower compared with the carrying fluid. The delayed propagation behavior was more pronounced when the particle/pore ratio was higher. The injection pressure was much less sensitive to the injection flow rate compared with a Newtonian fluid. The gel dispersion exhibited an apparent shear thinning (pseudoplastic) behavior when transporting through the porous channels. Breakage of the gel particles was observed especially at high superficial velocities. The particle breakage was partially responsible for the apparent shear thinning behavior. The breakage phenomenon was in favor of deep placement of the gel particles. The channel permeabilities were significantly reduced by the microgels, bringing sufficient resistance to subsequent waterflooding (more than 99.5%). At given matching size conditions, softer gels were more likely to establish in-depth placement and uniform water blocking capacity in the channels. The microgel particles exhibited salinity-responsive behavior to the post-brine flush. The gel particles could shrink and reswell according to the salinity of the injected water. Possibilities were discussed to use this salinity-responsive behavior. Also, the microgels exhibited a particular disproportionate permeability reduction (DPR) effect. After gel injection, the channel permeability to water flow was reduced by more than 20 to 92 times of the permeability to oil flow. This work provides important support to understand the transport behavior of gel particles in super-K channels. The achievements are helpful for gel product selection and gel treatment design

Selective Penetration Behavior of Microgels in Superpermeable Channels and Reservoir Matrices

Gel treatment is an effective way to attack excessive water production in many mature oilfields around the world. Selective penetration is desired for successful gel treatments. That is, gel materials should easily penetrate the target zones (i.e., channeling features such as superpermeable channels) without entering/damaging the nontarget zones (i.e., reservoir matrices or oil zones). This study revealed that presence of threshold penetration pressure (ΔPth) was responsible for selective penetration behavior of tested microgels. The concept of ΔPth was utilized to figure out favorable working conditions for effective gel treatments. Microgel dispersions were injected into superpermeable (super-k) sandpacks (mimicking super-k channels in reservoirs, 60–221 darcies), heterogeneous models with super-k channels (79–230 darcies), and sandstone cores (mimicking reservoir matrices, 50–5000 md). The results demonstrated that a minimum differential driving pressure (i.e., threshold penetration pressure, ΔPth) was required to push microgel particles to penetrate channels or matrices. The critical penetration behavior was closely related to the particle/pore size ratio. Low ΔPth at smaller particle/pore ratios was beneficial to allow easy penetration of gel materials into the channeling zones. On the contrary, high ΔPth at larger particle/pore ratios was desirable to prevent gel materials from massively invading and damaging the matrices. Instead, the gel particles accumulated at the inlet surface, and a gel cake was gradually formed. The cake further prevented the invasion of the gels. The cake could be removed by chemical breakers to resume the injectivity/productivity of the matrices. Correlations were developed to describe the relationship between ΔPth and particle/pore ratio. A distinct transition was identified at the particle/pore ratio of about 3. This work could help identify the favorable conditions to achieve successful gel treatments. In an effective conformance treatment, the particle/pore ratio in the channel should be sufficiently low to allow easy penetration of gel materials into the channel (e.g., particle/pore ratiostudy). Meanwhile, the particle/pore ratio in the matrix should be large enough to support a high ΔPth and thus prevent massive gel invasion into the matrix. This study advances the current pore scale studies (a single particle passing through a single channel) to Darcy-scale characterization

Offset quantum-well method for tunable distributed Bragg reflector lasers and electro-absorption modulated distributed feedback lasers

A two-section offset quantum-well structure tunable laser with a tuning range of 7 nm was fabricated using offset quantum-well method. The distributed Bragg reflector (DBR) was realized just by selectively wet etching the multiquantum-well (MQW) layer above the quaternary lower waveguide. A threshold current of 32 mA and an output power of 9 mW at 100 mA were achieved. Furthermore, with this offset structure method, a distributed feedback (DFB) laser was integrated with an electro-absorption modulator (EAM), which was capable of producing 20 dB of optical extinction

Study on Apparent Permeability Model for Gas Transport in Shale Inorganic Nanopores

Inorganic nanopores occurring in the shale matrix have strong hydrophilicity and irreducible water (IW) film can be formed on the inner surface of the pores making gas flow mechanisms in the pores more complex. In this paper, the existence of irreducible water (IW) in inorganic pores is considered, and, based on the Knudsen number (K (Formula presented.)) correction in shale pores, a shale gas apparent permeability model of inorganic nano-pores is established. The effect of the K (Formula presented.) correction on the apparent permeability, the ratio of flow with pore radius and the effect of IW on the apparent permeability are assessed. The main conclusions are as follows: (1) at low pressure (less than 10 MPa) and for medium pore size (pore radius range of 10 nm–60 nm), the effect of the K (Formula presented.) correction should be considered; (2) considering the effect of the K (Formula presented.) correction, bulk phase transport replaces surface diffusion more slowly; considering the existence of IW, bulk phase transport replaces surface diffusion more slowly; (3) with increase in pressure, the IW effect on gas apparent permeability decreases. Under low pressure, the IW, where pore size is small, promotes fluid flow, while the IW in the large pores hinders fluid flow. In conditions of ultra-high pressure, the IW promotes gas flow

Single crystalline beta-SiAlON nanowhiskers: preparation and enhanced properties at high temperature

Single crystalline β-SiAlON (z = 1.0) nanowhiskers with uniform morphology were prepared using a reaction sintering method at 1773 K for 6 h under flowing nitrogen atmosphere. The as-synthesized whiskers were well-crystallized with about 100-200 nm in diameter and a few hundred microns in length. According to the thermodynamic calculation, Al(g) and SiO(g) are important intermediate reactants to synthesize β-SiAlON whiskers. In the experiment, the two phases was controlled by changing the flow rate of nitrogen to make β-SiAlON whiskers grow in a stable way. The formation of β-SiAlON whiskers occurred through a vapor-solid (VS) mechanism. SiAlON was found to grow as a single crystal whisker from the (1010) plane of the granule. Furthermore, an enhanced oxidation resistance for β-SiAlON whiskers at high temperature was also observed using the thermogravimetry method (TG), demonstrating that β-SiAlON whiskers with uniform morphology is a promising candidate as a reinforcing agent in composite

Comprehensive Evaluation of a High-Temperature Resistant Re-Crosslinkable Preformed Particle Gel for Water Management

Gel treatment has been widely applied to control conformance for improving oil recovery and control water production in mature oil fields. However, most of the hydrogel systems are limited when being applied in the harsh environments of high temperatures. A systematic evaluation was conducted in this study to evaluate a modified PPG product, the high temperature resistant re-crosslinkable preformed particle gel (HT-RPPG) which can re-crosslink to form a bulky material and keep thermostable in the large-opening features after placement. This material was developed to overcome the limitations of conventional PPGs in the reservoirs with large- opening features such as open fractures, void conduits, wormholes, and so on. The HT-RPPG can swell up to 18 times of its original size at room temperature (23˚C), and the swelling ratio is independent of brine concentration and types. We conducted a series of experiments to evaluate the effect of particle size, temperatures, swelling ratios, brine types on re-crosslinking time, as well as the gel strength, blocking performance and thermostability after re-crosslinking. Smaller particle sizes result in the HT-RPPGs swell and re-crosslink much faster. Higher temperatures increase the swelling and re-crosslinking rate, while the larger swelling ratios (more feeding brine) can slow down the re-crosslinking time. HT-RPPG re-crosslinking process can be delayed when the particles contact with Ca2+. Additionally, the re-crosslinking of HT-RPPG is a temperature-responsive reaction which can only start after reaching the target temperature of 100 °C or above. The HT-RPPG has kept its volume and strength stable at 100 to 130 °C for over 10 months so far. A blocking performance test was conducted by using the tubing model to simulate void-space conduit (VSC), and breakthrough pressure reached to 427 psi/ft

The equilibria of Ta-W-Al-Si-O system at 1200 °C

Solid reactions among Ta-W-Al-Si oxides are discussed and the phase compatibilities of these oxides at 1200 °C have been investigated. The results showed that complex oxides of TaWO, TaWO, TaWO, AlWO and AlTaO could be formed by solid reactions. Liquid phase formed by AlO-WO in WO-SiO-AlO benefits the mullitization reaction, thus mullite can be formed at 1200 °C in ternary system. Solid solution with a formula of (1-x)TaO·xWO was formed, and up to 25.0% SiO and 6.0% AlO can be dissolved in the solid solution. Liquid phase first appeared in the TaO-WO-AlO ternary system at 1300 °C in the WO-rich corner. As the temperature increased, the liquidus area expanded towards the AlO- and the TaO-rich corners