Nanocomposite Coating Based on Thermoplastic Acrylic Resin and Montmorillonite Clay: Preparation and Corrosion Prevention Properties

Abstract Different amounts of nanoclay were incorporated into the acrylic resin matrix at 0, 1, 3, and 5 wt.% loadings. The coatings were applied on low carbon steel plates. Optical microscopy, sedimentation test, transmission electron microscopy, and X-ray diffraction were employed to investigate the dispersion of nanoclay in matrix. The corrosion resistance of coatings was evaluated by electrochemical impedance spectroscopy, polarization measurement, and salt spray test. In addition, pull-off and cross-cut tests were used for the assessment of coating adhesion to the substrate. The results indicated that the anti-corrosive properties of the acrylic resin were obviously increased by the addition of nanoclay. The nanocomposite coatings containing 3 wt.% clay showed the best corrosion resistance. Finally, the nanocomposites containing 1 and 3 wt.% showed the highest adhesion to the substrate

The effect of organosilane on corrosion resistance of epoxy coating containing cerium nitrate

Published online: 12 Aug 2013Structure and corrosion resistance behavior of epoxy coating containing cerium nitrate in different amounts of γ-glycidoxypropyltrimethoxysilane (γ-GPS) were investigated. Corrosion resistance ability of coating systems was characterized by using electrochemical impedance spectroscopy and polarization techniques. Also atomic force microscopy was used to evaluate dispersion of cerium nitrate in the presence of γ-GPS. Furthermore, the effect of γ-GPS on flexibility of coatings was studied by using the cupping test. Increment of 10 wt.% of γ-GPS into the coating formulation led to the superior dispersion of cerium nitrate and also highest corrosion protection performance.Sadeq Hooshmand Zaferania, Davood Zaareib, Iman Danaeea and Nazgol Mehrabian

Electrochemical effects of silane pretreatments containing cerium nitrate on cathodic disbonding properties of epoxy coated steel

Published online: 27 Mar 2013.In the recent years, silane materials, because of their environmental friendly nature and ease of application have been attended as an alternative for chromate conversion coatings. Different materials were searched for improvement of the efficiency of silane formulation. In this research, pretreatment of carbon steel substrates was carried out using γ-glycidoxypropyl-trimethoxysilane (γ-GPS) as functionalized silane. Cerium nitrate as a corrosion inhibitor material was introduced into the silane material and epoxy resin was applied on the pretreated steel substrates. Effects of the pretreatment on electrochemical properties, cathodic disbondment, dry and wet adhesion strength, and surface morphology of resultant epoxy coating were investigated. Results showed that pretreatment of steel substrate with γglycidoxypropyl-trimethoxysilane (γ-GPS) doped with cerium nitrate leads to improvement of cathodic disbondment and also dry and wet adhesion of epoxy coating. Furthermore, this type of pretreatment reduced the disruption of interfacial bonds at the binder/substrate interface. Addition of 2 wt% cerium nitrate into the silane formulation led to the maximum efficiency of resultant coating.Sadeq Hooshmand Zaferania, Mahmood Peikaria, Davood Zaareib and Iman Danaei

Preparation and Characterization of Structure and Corrosion Resistivity of Polyurethane /Montmorillonite/Cerium Nitrate Nanocomposites

In this study, nanocomposite coatings based on polyurethane cerium nitrate montmorillonite (MMT) were prepared, applied on carbon steel substrates, and investigated. The nanocomposite coatings were successfully prepared by the effective dispersing of nanoparticles in polyurethane resin by mechanical and sonication processes. The state of dispersion, dissolution, and incorporation were characterized by optical microscopy, sedimentation tests, and transmission electron microscopy. The structure and properties of the nanocomposite coatings were investigated by X-ray diffraction and anticorrosive properties of the nanocomposites were studied by Tafel polarization measurements. The experimental results showed that the PU/MMT/Cerium nitrate nanocomposite coatings were superior to the neat PU in corrosion protection. In addition, it was observed that the corrosion protection of the nanocomposite coatings was improved as the clay and cerium nitrate loadings were increased to 4 wt.% to 2 wt.% respectively

Nanocomposite Coating Based on Thermoplastic Acrylic Resin and Montmorillonite Clay: Preparation and Corrosion Prevention Properties

Different amounts of nanoclay were incorporated into the acrylic resin matrix at 0, 1, 3, and 5 wt.% loadings. The coatings were applied on low carbon steel plates. Optical microscopy, sedimentation test, transmission electron microscopy, and X-ray diffraction were employed to investigate the dispersion of nanoclay in matrix. The corrosion resistance of coatings was evaluated by electrochemical impedance spectroscopy, polarization measurement, and salt spray test. In addition, pull-off and cross-cut tests were used for the assessment of coating adhesion to the substrate. The results indicated that the anti-corrosive properties of the acrylic resin were obviously increased by the addition of nanoclay. The nanocomposite coatings containing 3 wt.% clay showed the best corrosion resistance. Finally, the nanocomposites containing 1 and 3 wt.% showed the highest adhesion to the substrate

Improvement of Microstructure and Barrier Properties of Silicate Coatings on Low Carbon Steel by Incorporating Colloidal Nano-SiO2

Silicate coatings have been considered as an alternative to toxic and carcinogenic other chemical treatments. In this paper, a strengthened silicate coating was formed on the surface of low carbon steel by dip immersion method. The modification and strengthening was done by loading colloidal nano-SiO2 into the film. The characterizations of nano-SiO2 were investigated by FESEM, TEM and FT-IR. The effects of nano contents (weight ratio) and drying temperatures on corrosion properties of silicate film were studied. Potentiodynamic polarization, electrochemical impedance spectroscopy and immersion tests have been used to study corrosion behavior of nano-loaded silicate films. Surface morphology, microstructure and its chemical composition were analyzed by means of FESEM, EDS, AFM, XRD, GIXRD, ATR-FTIR and Raman techniques. Results indicated that colloidal nano-SiO2 properly modified the silicate coatings and significantly improved the corrosion resistance and barrier property. Also drying temperature showed a considerable effect in silicate coating and higher corrosion resistance was obtained with 150°C curing

Lightweight flexible polyurethane/reduced ultralarge graphene oxide composite foams for electromagnetic interference shielding

Multifunctional flexible polyurethane (PU)/reduced ultralarge graphene oxide (rUL-GO) composite foams with low density in the range of similar to 53-92 kg m(-3) were fabricated through the in situ polymerization of PU in the presence of rUL-GO. The incorporation of 1 wt% rUL-GO gave the insular flexible PU composite foams a high electrical conductivity of 4.04 S m(-1), and an excellent electromagnetic interference (EMI) shielding efficiency of similar to 253 dB (g(-1) cm(-3)) at 8-12 GHz. Achieving such a high specific EMI shielding efficiency as well as a low percolation threshold, combined with the method of foam preparation, results in a uniform dispersion and very high aspect ratio (>20 000) for the rUL-GO nanosheets. Furthermore, by the introduction of rUL-GO, the Young's modulus and tensile strength of the PU composite foams also improved significantly without reducing the flexibility. TGA experiments also indicated the enhanced thermal stability of the composite foams

Evaluation of the Effects of Nanoclay Addition on the Corrosion Resistance of Bituminous Coating

Abstract In this study, the corrosion resistance of a bituminous coating reinforced with different ratios of nanoclay pigment was studied. To make nanocomposite coatings, 2, 3, and 4 wt.% of clay (Cloisite Na + ) were incorporated into water emulsified bitumen. The coatings were applied to steel 37. Optical microscopy and X-ray diffraction (XRD) were used to characterize the nanocomposite structure. In order to investigate the anticorrosion behavior of the coatings, electrochemical impedance spectroscopy (EIS) and direct current polarization techniques were used. The results show that the coatings containing nanoclay have better performance compared to the neat bitumen. Moreover, it was revealed that the corrosion resistance of the nanocomposite increased as the clay loading increased up to 4 wt.%