Validation of a Mid-Fidelity Numerical Approach for Wind Turbine Aerodynamics Characterization

This work is aimed at investigating the capabilities and limits of the mid-fidelity numerical solver DUST for the evaluation of wind turbines aerodynamic performance. In particular, this study was conducted by analysing the benchmarks NREL-5 MW and Phase VI wind turbines, widely investigated in the literature via experimental and numerical activities. The work was started by simulating a simpler configuration of the NREL-5 MW turbine to progressively integrate complexities such as shaft tilt, cone effects and yawed inflow conditions, offering a detailed portrayal of their collective impact on turbine performance. A particular focus was then given to the evaluation of aerodynamic responses from the tower and nacelle, as well as aerodynamic behavior in yawed inflow condition, crucial for optimizing farm layouts. In the second phase, the work was focused on the NREL Phase VI turbine due to the availability of experimental data on this benchmark case. A comparison of DUST simulation results with both experimental data and high-fidelity CFD tools shows the robustness and adaptability of this mid-fidelity solver for these applications, thus opening a new scenario for the use of such mid-fidelity tools for the preliminary design of novel wind turbine configurations or complex environments as wind farms, characterised by robust interactional aerodynamics

Numerical Evaluation of Aircraft Aerodynamic Static and Dynamic Stability Derivatives by a Mid-Fidelity Approach

The present study aimed to investigate the capability of mid-fidelity aerodynamic solvers in performing a preliminary evaluation of the static and dynamic stability derivatives of aircraft configurations in their design phase. In this work, the mid-fidelity aerodynamic solver DUST, which is based on the novel vortex particle method (VPM), was used to perform simulations of the static and dynamic motion conditions of the Stability And Control CONfiguration (SACCON): an unmanned combat aerial vehicle geometry developed by NATO’s Research and Technology Organisation (RTO), which is used as a benchmark test case in the literature for the evaluation of aircraft stability derivatives. Two different methods were exploited to extract the dynamic stability derivative values from the aerodynamic coefficient time histories that were calculated with DUST. The results for the mid-fidelity approach were in good agreement with the obtained experimental data, as well as with the results obtained using more demanding high-fidelity CFD simulations. This demonstrates its suitability when implemented in DUST for predicting the static and dynamic behavior of airloads in different conditions, as well as in reliably predicting the values of stability derivatives, with the advantage of requiring limited computational effort with respect to classical high-fidelity numerical approaches and the use of wind tunnel tests

Wind-tunnel experimental investigation on rotor-rotor aerodynamic interaction in compound helicopter configuration

In recent years, the compound helicopter configuration, featuring the addition of lateral propellers to a helicopter main rotor, has gained renewed interest for its ability to achieve higher flight speed. The aerodynamic behaviour of compound rotorcraft is dominated by mutual interactions between the rotors and the wakes they generate, which can affect their performance and the handling qualities of the aircraft. In order to study the effects of the rotor-wake and wake-wake interactions, a test rig was developed and an extensive wind-tunnel test campaign was carried out measuring the performance of rotor and propellers under different flight conditions. Hovering flight and forward flight at different advance ratios were considered, as well as crosswind flight under various wind directions. In general, an increase in thrust for both main rotor and propellers is found due to the interaction. In particular, the significant increase in the propeller thrust is attributed to the influence of the main rotor downwash, which impacts edgewise on the propellers. In some specific conditions, a decrease in the propeller's thrust is observed, which might be related to blade-vortex interaction (BVI) effects. To aid in the interpretation of the experimental results, numerical simulations with a mid-fidelity aerodynamic code were also performed

Experimental investigation of a helicopter rotor with Gurney flaps

The present work describes an experimental activity carried out to investigate the performance of Gurney flaps on a helicopter rotor model in hovering. The four blades of the articulated rotor model were equipped with Gurney flaps positioned at 95% of the aerofoil chord, spanning 14% of the rotor radius. The global aerodynamic loads and torque were measured for three Gurney flap configurations characterised by different heights. The global measurements showed an apparent benefit produced by Gurney flaps in terms of rotor performance with respect to the clean blade configuration. Particle image velocimetry surveys were also performed on the blade section at 65% of the rotor radius with and without the Gurney flaps. The local velocity data was used to complete the characterisation of the blade aerodynamic performance through the evaluation of the sectional aerodynamic loads using the the control volume approach

Experimental investigation of wing-propeller aerodynamic interaction in eVTOL configurations

The present study is aimed at the experimental investigation of the effects of wing-propeller aerodynamic interaction in a boom-mounted configuration typically used in eVTOL aircraft. The investigation was focused on the repercussions on wing and propeller performance coming from the variation of angle of attack, advance ratio and blades sense of rotation. Moreover, particular attention was devoted to the evaluation of the effect of the propeller's longitudinal offset. Results of a comprehensive wind tunnel campaign performed on a propeller-mounted wing scaled model confirmed the advantageous effects of an inboard-up rotating propeller on lift generation and drag reduction, while outlined the opposite sensitivity of wing and propeller performances when exposed to a non-zero angle of attack. Propeller's longitudinal offset instead led to slight alterations on wing and propeller aerodynamic performance, while a noteworthy sensitivity on the mounting setup was perceived by propeller aerodynamic performance. Moreover, PIV measurements allowed to evaluate quantitatively the effects of the investigated parameters on propeller slipstream behaviour and blade tip vortices pattern

Experimental Investigation on the Aerodynamic Interaction Between a Helicopter and Ground Obstacles

In this study, experiments were performed to investigate the aerodynamic interaction between a helicopter and ground obstacles. A new experimental set-up was realised and validated. The motorised helicopter model, which included the fuselage, was positioned in different positions relative to a model building in order to replicate different hovering configurations. The use of a helicopter model with a six-component balance and a building model with several pressure taps allowed a database to be compiled for the loads on the helicopter and obstacle. First several tests were performed without the building in order to develop a reference database and assess the experimental set-up through a comparison with results in the literature. The measured loads were analysed to investigate the interference effects of the building model on the helicopter performance. A physical interpretation of the flow phenomena was obtained through analysis of the obstacle pressure measurements and particle image velocimetry surveys of relevant configurations

Towards a Wind Tunnel Testing Environment for Rotorcraft Operations Close to Obstacles

The correct identification of the aerodynamic loads due to interaction between rotorcraft and obstacles requires to run computationally intensive numerical models characterized by a high level of uncertainty. Wind tunnel data can be used as a source of information to improve those models. The present paper investigates the aerodynamic interaction of a helicopter and ship airwake exploiting wind tunnel data. A series of wind tunnel experiment, using a scaled helicopter model and Simple Frigate Shape 1, has been performed to measure forces and moments acting on the rotor, while the helicopter is approaching the flight deck. In addition, the velocity components along the longitudinal symmetry plane of the rotor have been visualized using PIV technique. With the rotor positioned at the starting point of the landing trajectory, the load measurements are used to modify the distribution of the inflow over the rotor in multibody simulation environment, in order to generate same loads, including thrust, torque and in-plane moments. Then, an identification algorithm is developed to capture the effect of ship airwake on the rotor loads during the maneuvers, modeling it as an external gust to the rotor inflow. The gust velocity is obtained through an optimization algorithm with the objective of generating same load coefficients as the experiment. The simulation results show that the same load coefficients as the experiment can be generated by implementing a linear gust over the rotor with a magnitude that changes as the rotor moves through the wake of ship. The experiment showed that this test setup could be used for identification of aerodynamic interaction to be used for maneuver analysis

Aerodynamic interaction between tandem propellers in eVTOL transition flight configurations

The present study investigates the aerodynamic interactions in a tandem propellers configuration typical of a tilt-wing eVTOL aircraft during the transition manoeuvre. Particular focus is on how the relative position and the propeller's tilting angle influence the aerodynamic performance. A systematic series of wind tunnel tests, including thrust and torque measurements with Particle Image Velocimetry (PIV) surveys, were performed on two co-rotating propellers models with fixed axial distance while the propellers tilting angle and the lateral separation distance were changed. The comprehensive wind tunnel campaign explored all the phases of the transition from take-off to cruise, thus highlighting possible detrimental effects on the multi-rotor system due to aerodynamic interactional mechanisms occurring due to front propeller impingement on rear propeller disks. To achieve detailed insights into the physical comprehension of the complex interactional effects produced on the rear propeller disk, the activity was completed by a numerical investigation performed through the mid-fidelity solver DUST, based on Vortex Particle Method for the wake modelling. From the perspective of a preliminary design phase of eVTOL concepts, this work showed that particular attention must be paid to the transition flight regime since both the tilting angle of attack of propellers and the free-stream velocity heavily affects the propulsive system behaviour. As a general outcome, higher vertical distances between propellers guarantee to reduce the performance losses on the rear propeller despite the presence of mutual interference phenomena

Wind-Tunnel Tests of a Tilt-Rotor Aircraft

A wide aerodynamic test campaign has been carried out on the tiltrotor aircraft ERICA at the Large Wind Tunnel of Politecnico di Milano by means of a modular 1:8 scale model in order to produce a dataset necessary to better understand the aerodynamic behaviour of the aircraft and to state its definitive design. The target of the tests was the measurement of the aerodynamic forces and moments in several different configurations and different attitudes. The test program included some conditions at very high incidence and sideslip angles that typically belong to the helicoptermode flight envelope and measurements of forces on the tail and on the tilting wings. A large amount of data has been collected that will be very useful to refine the aircraft design. In general the aircraft aerodynamics do not present any critical problems, but further optimisation is still possible. From the viewpoint of drag in the cruise configuration, the sponsons of the landing gear seem to be worth some further design refinement since they are responsible for a 20% drag increase with respect to the pure fuselage configuration. On the contrary, the wing fairing has proved to work well when the aircraft longitudinal axis is aligned with the wind, providing just a slight drag increase. Two other interesting aspects are the quite nonlinear behaviour of the side force for the intermediate sideslip angles as well as the noticeable hysteresis in the moment coefficient at very high incidence angles

Stereo particle image velocimetry set up for measurements in the wake of scaled wind turbines

Stereo particle image velocimetry measurements were carried out in the boundary layer test section of Politecnico di Milano large wind tunnel to survey the wake of a scaled wind turbine model designed and developed by Technische Universität München. The stereo PIV instrumentation was set up to survey the three velocity components on cross-flow planes at different longitudinal locations. The area of investigation covered the entire extent of the wind turbines wake that was scanned by the use of two separate traversing systems for both the laser and the cameras. Such instrumentation set up enabled to gain rapidly high quality results suitable to characterise the behaviour of the flow field in the wake of the scaled wind turbine. This would be very useful for the evaluation of the performance of wind farm control methodologies based on wake redirection and for the validation of CFD tools