Inverse columnar-equiaxed transition (CET) in 304 and 316l stainless steels melt by electron beam for additive manufacturing (AM)

According to Hunt’s columnar-to-equiaxed transition (CET) criterion, which is generally accepted, a high-temperature gradient (G) in the solidification front is preferable to a low G for forming columnar grains. Here, we report the opposite tendency found in the solidification microstructure of stainless steels partially melted by scanning electron beam for powder bed fusion (PBF)-type additive manufacturing. Equiaxed grains were observed more frequently in the region of high G rather than in the region of low G, contrary to the trend of the CET criterion. Computational thermal-fluid dynamics (CtFD) simulation has revealed that the fluid velocity is significantly higher in the case of smaller melt regions. The G on the solidification front of a small melt pool tends to be high, but at the same, the temperature gradient along the melt pool surface also tends to be high. The high melt surface temperature gradient can enhance Marangoni flow, which can apparently reverse the trend of equiaxed grain formation.Miyata Y., Okugawa M., Koizumi Y., et al. Inverse columnar-equiaxed transition (CET) in 304 and 316l stainless steels melt by electron beam for additive manufacturing (AM). Crystals 11, 856 (2021); https://doi.org/10.3390/cryst11080856

Middle-obstacle approach of mapping phase-field model unto its sharp interface counterpart

A new diffuse interface model has been proposed in this study for simulating binary alloy solidification under universal cooling conditions, involving both equilibrium and non-equilibrium solute partitioning. Starting from the Gibbs-Thomson equation, which is the classical theory that describes the dynamics of a sharp interface, the phase-field equation is derived using a traveling wave solution that represents a diffuse interface. To tackle the spurious effects caused by the variation of liquid concentration within the diffuse interface with artificial width, a middle obstacle is introduced to sharpen the diffuse interface and an invariant liquid concentration can be found for determining a constant undercooling in the interface normal direction. For slow solidification under equilibrium conditions, the convergence performance of the dendrite tip shows superior invulnerability to the width effect of the diffuse interface. For rapid solidification under non-equilibrium conditions, the output partition coefficients obtained from the steady-state concentration profiles agree with the input velocity-dependent function. The proposed model is promising to be an indispensable tool for the development of advanced alloy materials through the microstructure control of solidification under a wide range of cooling conditions

Effects of solute and vacancy segregation on antiphase boundary migration in stoichiometric and Al-rich Fe₃Al: a phase-field simulation study

Effects of segregation of solute atoms and vacancies on migration of antiphase boundaries (APBs) in stoichiometric (Fe-25 at%Al) and Al-rich (Fe-28 at%Al) Fe₃Al at 673 K have been studied using a phase-field method in which local vacancy concentration is taken into account [Koizumi Y, Allen SM, Minamino Y. Acta Mater 2008;56:5861, ibid. 2009;57:3039]. Boundary mobility (M) of APBs having different phase-shift vectors of a/4 and a/2 (hereafter denoted as B2-APB and D0₃-APB, respectively) was evaluated by measuring the boundary velocity of shrinking circular APBs. Similar effects of the segregation on the migration of B2-APBs were observed in both compositions. Vacancies segregated and Al-atoms were depleted at B2-APBs in both compositions. Vacancy concentration at B2-APBs was up to 80% higher than that in the bulk. As a result, the migration of B2-APBs was greatly enhanced by the vacancy segregation. In contrast, the segregation to D0₃-APBs showed a marked composition dependence. Vacancies were depleted and Al-atoms segregated at D0₃-APBs in the Al-rich Fe₃Al, whereas vacancies segregated and Al-atoms were depleted at D0₃-APB in the stoichiometric Fe₃Al. The Al segregation in the Al-rich Fe3Al decreased M of D0₃-APBs much more significantly than the Al-depletion in the stoichiometric Fe₃Al. As the APDs shrank, D0₃-APBs broke away from the segregation atmospheres and the M increased rapidly in both compositions. A greater increase in the M due to the breakaway was observed in the Al-rich Fe₃Al than in Fe₃Al with the stoichiometric composition.Iketani Science and Technology Promotion Foundatio

Modified cellular automaton simulation of metal additive manufacturing

Metal additive manufacturing (AM) technologies are attracting attentions not only as a fabrication process of complicated threedimensional parts but also as microstructure controlling processes. In powder bed fusion (PBF)-type AM, crystallographic texture can be controlled by scanning strategies of energy beam. To optimize microstructures, computer simulations for predicting microstructures play very important roles. In this work, we have developed simulation programs to explain the mechanism of the crystal orientation control. First, we simulated the shape of melt pool by analyzing the heat transfer using apparent heat conductivity when the penetration of laser beam through keyholes was taken into consideration because of the evaporation and accompanying convections. It was assumed that the primary crystal growth direction can be determined by the temperature gradient, and the crystals grow keeping the growth direction as generally recognized. The shapes of simulated melt pools agree well with experimental observations. The modified cellular automaton simulations successfully reproduced two typical textures with different preferential orientations along the building directions of (100) and (110) when the bidirectional scanning with and without a rotation of 90°, respectively, was accomplished between the layers.Kubo J., Koizumi Y., Ishimoto T., et al. Modified cellular automaton simulation of metal additive manufacturing. Materials Transactions 62, 864 (2021); https://doi.org/10.2320/matertrans.MT-M2021009

Equiaxed grain formation by intrinsic heterogeneous nucleation via rapid heating and cooling in additive manufacturing of aluminum-silicon hypoeutectic alloy

The high strength of Al-Si hypoeutectic alloys additively manufactured by powder-bed fusion is of great scientific interest. To date, the mechanism of grain refinement near the fusion line, which contradicts conventional Hunt's columnar–equiaxed transition criteria, remains to be elucidated. Here we present the first report on the mechanism of grain refinement. When a laser was irradiated on cast Al-Si alloy consisting of coarse α-Al grain and α-Al/Si eutectic regions, grain refinement occurred only near the eutectic regions. This strongly suggests that the Si phase is crucial for grain refinement. Multi-phase-field simulation revealed that rapid heating due to the laser irradiation results in unmelted Si particles even above the liquidus temperature and that the particles act as heterogeneous nucleation sites during the subsequent re-solidification. These results suggest the feasibility of a novel inoculant-free grain refinement that is applicable to eutectic alloys comprising phases with a significant melting point difference.Masayuki Okugawa, Yuta Ohigashi, Yuya Furishiro, Yuichiro Koizumi, Takayoshi Nakano, Equiaxed grain formation by intrinsic heterogeneous nucleation via rapid heating and cooling in additive manufacturing of aluminum-silicon hypoeutectic alloy, Journal of Alloys and Compounds, Volume 919, 2022, 165812, ISSN 0925-8388, https://doi.org/10.1016/j.jallcom.2022.165812

Strong Emission-Line Galaxies at Low Redshift in the Field around the Quasar SDSSp J104433.04-012502.2

We discuss observational properties of strong emission-line galaxies at low redshift found by our deep imaging survey for high-redshift Ly alpha emitters. In our surveys, we used the narrowband filter, NB816 (lambda_center=8150A with FWHM = 120A), and the intermediate-band filter, IA827 (lambda_center = 8270A with FWHM = 340A). In this survey, 62 NB816-excess (> 0.9 mag) and 21 IA827-excess (> 0.8 mag) objects were found. Among them, we found 20 NB816-excess and 4 IA827-excess Ly alpha emitter candidates. Therefore, it turns out that 42 NB816-excess and 17 IA827-excess objects are strong emission-line objects at lower redshift. Since 4 objects in the two low-z samples are common, the total number of strong low-z emitters is 55. Applying our photometric redshift technique, we identify 7 H alpha emitters at z~0.24, 20 H beta-[OIII] ones at z~0.65, and 11 [OII] ones at z~1.19. However, we cannot determine reliable photometric redshifts of the remaining 17 emitters. The distributions of their rest frame equivalent widths are consistently understood with recent studies of galaxy evolution from z~1 to z~0.Comment: 28 pages, 8 figures, PASJ, Vol. 58, No. 1, in pres

Control of crystallographic texture and mechanical properties of hastelloy-X via laser powder bed fusion

The influence of various laser powder bed fusion (LPBF) process parameters on the crystallographic textures and mechanical properties of a typical Ni-based solid-solution strengthened alloy, Hastelloy-X, was examined. Samples were classified into four groups based on the type of crystallographic texture: single crystalline-like microstructure with //build direction (BD) (-SCM), single crystalline-like microstructure with //BD (-SCM), crystallographic lamellar microstructure (CLM), or polycrystalline microstructure (PCM). These four crystallographic textures were realized in Hastelloy-X for the first time here to the best of our knowledge. The mechanical properties of the samples varied depending on their texture. The tensile properties were affected not only by the Schmid factor but also by the grain size and the presence of lamellar boundaries (grain boundaries). The lamellar boundaries at the interface between the //BD oriented main layers and the //BD-oriented sub-layers of CLM contributed to the resistance to slip transmission and the increased proof stress. It was possible to control a wide range of crystallographic microstructures via the LPBF process parameters, which determines the melt pool morphology and solidification behavior.Hibino S., Todo T., Ishimoto T., et al. Control of crystallographic texture and mechanical properties of hastelloy-X via laser powder bed fusion. Crystals, 11, 9, 1064. https://doi.org/10.3390/cryst11091064