The Design and Optimization of a Compressive-Type Vector Sensor Utilizing a PMN-28PT Piezoelectric Single-Crystal

Underwater sensors that detect the distance and direction of acoustic sources are critical for surveillance monitoring and target detection in the water. Here, we propose an axial vector sensor that utilizes a small (~1 cm3) compressive-type piezoelectric accelerometer using piezoelectric single crystals. Initially, finite element analysis (FEA) was used to optimize the structure that comprised piezoelectric Pb(Mb1/3Nb2/3)O3-28%PbTiO3 single crystals on a tungsten seismic mass. The receiving voltage sensitivity (RVS) was enhanced through geometric optimization of the thickness and sensing area of the piezoelectric material and the seismic mass. The estimated maximum RVS of the optimized vector sensor was −212 dB. FEA simulations and practical measurements were used to verify the directivity of the vector sensor design, which exhibited a dipole pattern. The dipole beam pattern was used to obtain cardioid patterns using the simulated and measured results for comparison. The results clearly showed the feasibility of using the proposed piezoelectric single-crystal accelerometer for a compressive-type vector sensor. © 2019 by the authors. Licensee MDPI, Basel, Switzerland.1

Modeling and Design of a Rear-Mounted Underwater Projector Using Equivalent Circuits

Tonpilz is a popular transducer for underwater projector arrays for sonar systems. For low-frequency transmission, a larger axial dimension of the conventional Tonpilz transducer is required. However, a bulky and heavy Tonpilz element is not suitable due to limitations in terms of the space and payload of the array platform. To address this problem, we developed a rear-mounted Tonpilz transducer to generate a sub-fundamental resonance in addition to the common longitudinal resonance. For this purpose, we developed a new equivalent circuit model that can reflect all the effects of the key design parameters of the transducer, such as suspension thickness (stiffness), tail mass thickness, and head mass thickness. The impedance and transmitting voltage response were evaluated as performance factors at both resonance frequencies. The validity of the circuit was verified by comparing the analysis results with those from the finite element analysis of the same transducer. Based on the results, the transducer structure was designed to have comparable transmitting performance at both resonance frequencies by employing relatively high suspension stiffness, light tail mass, and heavy head mass. The novel design can permit the dual-band operation of the transducer so that the transducer can operate as a wideband projector

Design and Fabrication of a Wideband Cymbal Transducer for Underwater Sensor Networks

Cymbal transducers are characterized by a high mechanical quality factor and low power efficiency. The research conducted so far on cymbal transducers has focused on improving the power efficiency and structural stability, but modern underwater sensor network systems need transducers to have a wide frequency bandwidth as well. In this study, a wideband cymbal transducer was designed to fill that need. First, the effect of various structural parameters on the performance of the cymbal transducer was analyzed with emphasis on the bandwidth using the finite element method. Based on the analysis results, the structure of the cymbal transducer was optimized to have the widest possible bandwidth while maintaining its transmitting voltage response (TVR) level over a typical power requirement as well. The validity of the design was verified by fabricating a prototype of the optimized cymbal transducer and comparing its measured performance with the design

Design and Fabrication of a High-Sensitivity and Wideband Cymbal Hydrophone

So far, cymbal transducers have been developed primarily for transmitting purposes, and even when used for receiving, the focus has been mostly on improving the receiving sensitivity. In this study, we developed a cymbal hydrophone with a higher sensitivity and a wider bandwidth than other existing hydrophones. First, the initial structure of the cymbal hydrophone was established, and then the effects of structural variables on the hydrophone’s performance were analyzed using the finite element method. Based on the analysis results, the structure having the highest sensitivity and widest bandwidth, with a receiving voltage sensitivity level above a certain threshold, was derived using optimal design techniques. A prototype of the cymbal hydrophone with the designed structure was fabricated, and its performance was measured, validating the effectiveness of the design by comparing the measurement results with the design values. The developed cymbal hydrophone is expected to be utilized in various underwater precision measurements, as it possesses a significantly broader reception frequency bandwidth when compared with other hydrophones used for the same purpose

Design of an Acoustic Bender Transducer for Active Sonobuoys

Recent underwater vehicles can operate with a much lower level of noise, which increases the need for an active sonobuoy with a high detection performance. These active sonobuoys mainly use bender transducers as a projector that emits sound waves. In this study, we designed a high-performance bender transducer and verified the validity of the design through experiments. For this purpose, first we analyzed the variation of the peak transmitting voltage response (TVR) level and peak TVR frequency of the bender transducer, in relation to its structural parameters. The performance of the bender transducer was analyzed using the finite element method. Then we derived the optimal structure of the bender transducer to achieve the highest TVR. Based on the design, a prototype of the bender transducer was fabricated and its acoustic properties were measured to confirm the validity of the design

A Study on a New Method for Flexoelectric Coefficient Estimation of the Flexoelectric Unimorph Sensing Element

In a flexoelectric sensing element using bending mode, estimation of the flexoelectric coefficient was investigated using 3-D stress/strain analysis and experiments. The proposed method uses the results (deformation and strain) from the finite element analysis (FEA). The estimated flexoelectric coefficients were compared with those obtained via the conventional method (Euler’s beam theory) under the assumption of the quasi 1-D stress field. The results show that the RMS value and standard deviation of the estimated flexoelectric coefficient for the 3-D stress field case of the sensing element are 31.51 µC/m and 0.24%, respectively. In addition, we found that the flexoelectric coefficient obtained from the results of the 3-D stress analysis is 1.8% smaller than that of the quasi-1-D stress analysis. Therefore, in order to obtain a more reliable flexoelectric coefficient in the sensing element, the results of the 3-D numerical stress analysis should be used for accurate estimation of the flexoelectric coefficient

Selection of a Potting Material and Method for Broadband Underwater Cymbal Arrays

Cymbal transducers are often used in arrays for underwater communication and detection systems. The working environment of a cymbal array is underwater; therefore, waterproofing, salt-corrosion prevention, and impact resistance are necessary for stable operation of the array. Hence, we simulated potting a cymbal array with 15 different rubber and epoxy materials available in the market, using the finite element method, and analyzed their effect on the transmitting voltage response spectrum of the array. From the analysis results, we selected the material that would achieve the widest frequency bandwidth, while preserving the structural stability of the array. A potting method corresponding to the selected material was suggested as well. This study provides guidelines for the selection of a potting material for use in underwater transducer arrays

Design of a Piezoelectric Multilayered Structure for Ultrasound Sensors Using the Equivalent Circuit Method

This study investigates the electroacoustic behavior of a piezoelectric multilayered structure for ultrasonic sensors using the equivalent circuit method (ECM). We first derived the vertical deflection of the multilayered structure as a function of pressure and voltage using equilibrium equations of the structure. The deflection derived in this work is novel in that it includes the effect of piezoelectricity as well as the external pressure on the radiating surface. Subsequently, the circuit parameters were derived from the vertical deflection. The acoustic characteristics of the structure were then analyzed using the electro-acoustical model of an ultrasonic sensor for in-air application. Using the equivalent circuit, we analyzed the effects of various structural parameters on the acoustic properties of the structure such as resonance frequency, radiated sound pressure, and beam pattern. The validity of the ECM was verified initially by comparing the results with those from the finite element analysis (FEA) of the same structure. Furthermore, experimental testing of an actual ultrasonic sensor was carried out to verify the efficacy of the ECM. The ECM presented in this study can estimate the performance characteristics of a piezoelectric multilayered structure with high rapidity and efficiency

A Novel Versatile Approach for Underwater Conformal Volumetric Array Design

In this study, we present a novel approach to the design of a conformal volumetric array composed of M × N convex subarrays in two orthogonal curvilinear directions for underwater acoustic imaging for mine detection. Our design targets require that the proposed array transducer has three-dimensional half-power beamwidths of 85° and 25° in either of its convex subarray parts, while also reaching a peak transmitting voltage response above 147 dB. The radiated sound pressure of the subarrays was independently derived as a function of their geometrical parameters. The resulting directional factors were then combined to analyze the beam profile of the entire array. The design was finally optimized to minimize the ripple level. To validate this theoretical design, the structure was modeled and analyzed using the finite element method. The comparison between the resulting beam pattern from the finite element analysis and the analytical computation showed an excellent compliance. The method advanced is a simple and systematic analytical model to facilitate the development of new conformal volumetric arrays for underwater mine detection