Mechanical and Gas Barrier Properties of Nylon 6/Clay Nanocomposite Blown Films

Nylon 6/clay nanocomposite films were prepared by melt mixing nylon 6 with organoclay using a twin screw extruder attached to a blown film die. The type of surfactant used in the pretreatment of organoclay was expected to affect the degree of clay dispersion, which would in turn affect the degree of crystallinity, crystalline phase and bulk properties of the polymer composite. Two different surfactants used to treat the surface of montmorillonite clay were trimethyl tallow quaternary ammonium chloride (M3T, a single-chain surfactant) and dimethyl bis (hydrogenated-tallow) ammonium chloride (M2(HT)2, a double-chain surfactant). The addition of the resulting organoclay into nylon 6 was found to enhance the formation of γ-phase and increase the degree of crystallinity and crystallization temperature of the nylon 6. In fact nanocomposite films containing the single-chain surfactant showed a higher degree of clay dispersion in nylon 6 matrix, up to 148% higher stiffness and up to 100% lower oxygen permeability than those films containing the corresponding double-chain surfactant at the same inorganic loadings investigated. As expected, the nanocomposite films exhibited 58% higher stiffness in the machine direction than the transverse direction

Synthesis of Porous Materials and Their Microstructural Control through Ice Templating

Ice-templating is a simple, practical kind of template synthesis which consists of sol-gel polycondensation, unidirectional freezing of hydrosols or hydrogels, and pore-preserving drying method, such as freeze drying, thereby resulting in desirable porous materials. The unidirectional freezing may be achieved by either immersion freezing or contact freezing. Freeze-dried materials contain porous microstructures that are replicas of the ice crystals formed during the unidirectional freezing process. Two similar but slightly different applications of ice-templating will be investigated here. Fabrication of macroporous foam materials by unidirectional freezing of an aqueous suspension of carbon nanotubes (CNTs) dispersed by chitosan is a concrete example of functionalization of an electroconductive foam, which is a composite material made from a polymer and CNTs. As expected, their electroconductive properties can be controlled by the fabrication method and condition. Additional examples of porous materials synthesized by ice-templating are porous microfibers and microhoneycombs of silica, titania, silica-alumina, titania-silica, and even carbon. In the preparation, the morphology and porous structure can be controlled by the freezing conditions and synthesis conditions of the corresponding hydrogels, respectively

Modelling of a multizone circulating reactor for propylene polymerization: Impact of thermodynamic model

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Solubility of multiple gases in amorphous polypropylene

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Mesoporous RF-Xerogels by Facile Hydrothermal Synthesis

Mesoporous resorcinol-formaldehyde (RF) xerogels were difficult to obtain by conventional sol-gel polymerization at atmospheric pressure because the resulting tenuous RF-gel structures tended to shrink or collapse during subsequent hot-air drying. To avoid this problem, costly and energy-intensive supercritical drying and freeze-drying are often used. In this work the main goal was to produce high-quality RF xerogels with good mesoporosity and high surface area by employing a hydrothermal process. The hydrogel synthesis was carried out in an autoclave at elevated temperature and pressure in order to sufficiently strengthen its network structure. The initial reactant ratio was held constant to search for most suitable hydrothermal temperature and initial pH. The experimental results showed that the reaction in the autoclave at 140ºC and initial pH of 6 could successfully produce RF xerogels with good mesoporosity (peaking pore radius rpeak = 2.38 nm), high specific surface area and large pore volume. The hydrothermal process was on the overall relatively simple, low-cost, and less time-consuming compared to the conventional atmospheric method