Exploring the Potential of 3D Visualization Techniques for Usage in Collaborative Design

Best practice for collaborative design demands good interaction between its collaborators. The capacity to share common knowledge about design models at hand is a basic requirement. With current advancing technologies gathering collective knowledge is more straightforward, as the dialog between experts can be supported better. The potential for 3D visualization techniques to become the right support tool for collaborative design is explored. Special attention is put on the possible usage for remote collaboration. The opportunities for current state-of-the-art visualization techniques from stereoscopic vision to holographic displays are researched. A classification of the various systems is explored with respect to their tangible usage for augmented reality. Appropriate interaction methods can be selected based on the usage scenario

Modeling the Structure and Complexity of Engineering Routine Design Problems

This paper proposes a model to structure routine design problems as well as a model of its design complexity. The idea is that having a proper model of the structure of such problems enables understanding its complexity, and likewise, a proper understanding of its complexity enables the development of systematic approaches to solve them. The end goal is to develop computer systems capable of taking over routine design tasks based on generic and systematic solving approaches. It is proposed to structure routine design in three main states: problem class, problem instance, and problem solution. Design complexity is related to the degree of uncertainty in knowing how to move a design problem from one state to another. Axiomatic Design Theory is used as reference for understanding complexity in routine design

Novel Cooling Strategy for Electronic Packages: Directly Injected Cooling

This publication discusses domain integration of various engineering disciplines as an effective methodology to design new and innovative products. A case study illustrates how this approach is applied to the design process of a high performance electronic product. A novel and improved method for the cooling of electronic packages is presented. Standard package types, as for instance ball grid arrays, are equipped with directly injected cooling. The developed design is a very cost effective solution, as fewer productions steps and fewer procured parts are required compared to traditional cooling. The new design is also easily scalable, as multiple components on an electronic product can be cooled both uniformly and simultaneously. This allows for more overall design flexibility, which can result in a more integrated product design with advantages in terms of performance, volume, weight and production efficiency

An Information Model for Product Development: A Case Study at PHILIPS Shavers

This paper presents an investigation into the development of an information model to support the Product Development Process (PDP) of shaving devices at PHILIPS. Firstly, challenges of the PDP were identified by carrying out interviews with several systems engineers and product architects. It was found that an increase in product functions combined with a shorter time to market has resulted in higher information densities and larger information flows during the PDP. As a result, managing uncertainty, communication and documentation has become increasingly difficult. Secondly, the information flow in the organization was formalized at the hand of interviews with the development staff in all involved departments and by investigating the available documentation of former projects. Thirdly, the information flow was translated into an information model to support the future development of new shaving devices. The resulting model consists of two paper based design support tools, namely, the MetroChart and the Design Parameter Matrices. The former is a paper-based design support tool that provides a compact overview of the processes that different development teams have to undergo during the PDP of a new shaver. The latter provides a detailed description of the relations between design parameters, process steps, and components. Current efforts are made to determine how to implement the model from an organizational point of view, as the number of developers, disciplines and departments involved in the design of this product is rather large and small errors can lead to large losse

Towards multidisciplinary support tools for innovation tasks

This paper highlights the imperative need for innovation and characterizes a promising support tool to stimulate this process. The importance of innovation for both a global economy and specifically for engineering education is discussed. Additionally, the urgency for multidisciplinary skills for inventors is rationalized. Our ongoing research developments of automated function modeling based on CAD models is presented. The layout of an innovation support tool integrating CAD, function and math-based models is presented enabling innovators to perform multidisciplinary conceptual design studies more quickly. In a case study, the tool's efficiency and effectiveness are demonstrated especially for displaying state changes of the Function Model

Modeling printed circuit board curvature in relation to manufacturing process steps

This paper presents an analytical method to predict deformations of Printed Circuit Boards (PCBs) in relation to their manufacturing process steps. Classical Lamination Theory (CLT) is used as a basis. The model tracks internal stresses and includes the results of subsequent production steps, such as bonding, multilayer press cycles and patterning processes. The aim of this research is to develop a model that can be applied to predict laminate deformations in the production of complex PCBs. Initial experimental results of simplified test specimens show that the modeling approach is valid and capable of accurately predicting laminate deformations for standard bi-layer bonding and multiple press cycles. In the future, the evolved model can be used to analyze PCB manufacturing processes and optimize PCB desig

A Testpart for Interdisciplinary Analyses in Micro Production Engineering

AbstractIn 2011, a round robin test was initiated within the group of CIRP Research Affiliates. The aim was to establish a platform for linking interdisciplinary research in order to share the expertise and experiences of participants all over the world. This paper introduces a testpart which has been designed to allow an analysis of different manufacturing technologies, simulation methods, machinery and metrology as well as process and production planning aspects. Current investigations are presented focusing on the machining and additive processes to produce the geometry, simulation approaches, machine analysis, and a comparison of measuring technologies. Challenges and limitations regarding the manufacturing and evaluation of the testpart features by the applied methods are discussed.Video abstrac