High Speed Machining for Enhancing the AZ91 Magnesium Alloy Surface Characteristics Influence and Optimisation of Machining Parameters

In this study, optimum machining parameters are evaluated for enhancing the surface roughness and hardness of AZ91 alloy using Taguchi design of experiments with Grey Relational Analysis. Dry face milling is performed using cutting conditions determined using Taguchi L9 design and Grey Relational Analysis has been used for the optimization of multiple objectives. Taguchi’s signal-to-noise ratio analysis is also performed individually for both characteristics and grey relational grade to identify the most influential machining parameter affecting them. Further, Analysis of Variance is carried to see the contribution of factors on both surface roughness and hardness. Finally, the predicted trends obtained from the signal-to-noise ratio are validated using confirmation experiments. The study showed the effectiveness of Taguchi design combined with Grey Relational Analysis for the multi-objective problems such as surface characteristics studies

Enhancing microstructure and mechanical properties of nickel aluminium bronze alloy through tin addition

Abstract This article describes the changes in the microstructure, cooling curve characteristics and mechanical properties of cast Nickel Aluminium Bronze alloy (NAB) alloy that were produced by the addition of various amounts of Tin (Sn). The solidification parameters were recorded using a computer-aided cooling curve analysis setup, and optical and scanning electron microscopes were utilised to study the evolution of the microstructure. The chemical composition of different phases generated in the NAB alloy with and without Tin was investigated using an X-ray diffraction technique. With the addition of tin, the alloy's microstructure changed from columnar to equiaxed grain structures, and the ideal microstructure was produced at a Tin concentration of roughly 1.0 weight percent. The formation of the high temperature α and the grain boundary Sn rich phases across the alloy microstructure as a result of further addition has a considerable impact on the alloy's increased hardness (upto 69%) and tensile strength (upto 28.4%) compared to untreated NAB alloy. Influence of Sn on microstructure transformation is confirmed by the decline in alloy nucleation temperatures, the reduction in undercooling intensity, and the decrease in cooling rate during solidification. The addition of Tin to the NAB alloy caused morphological changes in the kappa (K) phases, which are also reported in the this article. In addition to this, the research makes an attempt to describe the mechanism underlying the formation of equiaxed grains and phase transformations in Sn-treated NAB alloys