Optimal beam pattern to maximize inclusion residence time in an electron beam melting hearth

Approximate probabilities of inclusion survival through an electron beam melting hearth are computed from nitride dissolution rates, flotation velocities, and residence times. Dissolution rates were determined by measuring shrinkage rates of pure TiN and nitrided sponge in small pools of molten titanium in an electron beam melting hearth. Flotation velocities were calculated using correlations for fluid flow around spheres, and show that particles sink or float unless their densities are extremely close to that of molten titanium. Flow field characteristics which lead to effective inclusion removal are discussed in terms of heat flux pattern required to produce them, based on the electron beam`s unique ability to impart a nearly arbitrary heat flux pattern to the melt surface

Simulation of multicomponent losses in electron beam melting and refining at varying scan frequencies

A two-stage model is presented to describe alloy element evaporation rates from molten metal due to transient local heating by an electron beam. The first stage is a simulation of transient phenomena near the melt surface due to periodic heating by a scanning beam, the output of which is the relationship between operating parameters, surface temperature, and evaporation rate. At high scan rates, this can be done using a simple one-dimensional heat transfer model of the surface layer; at lower scan rates, a more complex three-dimensional model with fluid flow and periodic boundary conditions is necessary. The second stage couples this evaporation-surface temperature relationship with a larger steady state heat transfer and fluid flow model of an entire melting hearth or mold, in order to calculate local and total evaporation rates. Predictions are compared with experimental results from Sandia`s 310-kW electron beam melting furnace, in which evaporation rates and vapor compositions were studied in pure titanium and Ti-6%Al-4%V alloy. Evaporation rates were estimated from rate of condensation on a substrate held over the hearth, and were characterized as a function of beam power (150 and 225 kW), scan frequency (30, 115 and 450 Hz) and background pressure (10{sup {minus}3}, 10{sup {minus}4} and 10{sup {minus}5} torr)

Assessment of Positron Annihilation as a Potential Non-Destructive Examination Technique

The positron annihilation technique can provide a sensitive measure of defect density in metals. In this program the technique has been used to monitor defects generated during plastic deformation by cold work or fatigue cycling. The primary goals have been 1) to assess the degree of sensitivity of the technique, 2) to correlate positron annihilation readings with observed microstructural changes to better understand the physical basis for these readings, and 3) to determine correlations between positron annihilation measurements and number of fatigue cycles. Examination of fatigued samples by transmission electron microscopy indicates some correlation between dislocation density and positron annihilation lineshape parameter (determined by the Doppler broadening technique). However, annealing studies of deformed samples indicate that positron annihilation response in 316 stainless steel is sensitive primarily to excess vacancies generated during the deformation and is less sensitive to dislocation density. Data on deformed nickel show sensitivity to both vacancies and dislocations. In general, lineshape parameter values tend to achieve a constant level at approximately 10 per cent of fatigue life

Effects of Commercial Harvest on Shovelnose Sturgeon Populations in the Upper Mississippi River

Shovelnose sturgeon Scaphirhynchus platorynchus have become an increasingly important commercial species in the upper Mississippi River (UMR) because of the collapse of foreign sturgeon (family Acipenseridae) populations and bans on imported caviar. In response to concerns about the sustainability of the commercial shovelnose sturgeon fishery in the UMR, we undertook this study to describe the demographics of the shovelnose sturgeon population and evaluate the influence of commercial harvest on shovelnose sturgeon populations in the UMR. A total of 1,682 shovelnose sturgeon were collected from eight study pools in 2006 and 2007 (Pools 4, 7, 9, 11, 13, 14, 16, and 18). Shovelnose sturgeon from upstream pools generally had greater lengths, weights, and ages than those from downstream pools. Additionally, mortality estimates were lower in upstream pools (Pools 4, 7, 9, and 11) than in downstream pools (Pools 13, 14, 16, and 18). Linear regression suggested that the slower growth of shovelnose sturgeon is a consequence of commercial harvest in the UMR. Modeling of potential management scenarios suggested that a 685-mm minimum length limit is necessary to prevent growth and recruitment overfishing of shovelnose sturgeon in the UMR

Population Dynamics and Angler Exploitation of the Unique Muskellunge Population in Shoepack Lake, Voyageurs National Park, Minnesota

A unique population of muskellunge Esox masquinongy inhabits Shoepack Lake in Voyageurs National Park, Minnesota. Little is known about its status, dynamics, and angler exploitation, and there is concern for the long-term viability of this population. We used intensive sampling and mark–recapture methods to quantify abundance, survival, growth, condition, age at maturity and fecundity and angler surveys to quantify angler pressure, catch rates, and exploitation. During our study, heavy rain washed out a dam constructed by beavers Castor canadensis which regulates the water level at the lake outlet, resulting in a nearly 50% reduction in surface area. We estimated a population size of 1,120 adult fish at the beginning of the study. No immediate reduction in population size was detected in response to the loss of lake area, although there was a gradual, but significant, decline in population size over the 2-year study. Adults grew less than 50 mm per year, and relative weight (W r) averaged roughly 80. Anglers were successful in catching, on average, two fish during a full day of angling, but harvest was negligible. Shoepack Lake muskellunge exhibit much slower growth rates and lower condition, but much higher densities and angler catch per unit effort (CPUE), than other muskellunge populations. The unique nature, limited distribution, and location of this population in a national park require special consideration for management. The results of this study provide the basis for assessing the long-term viability of the Shoepack Lake muskellunge population through simulations of long-term population dynamics and genetically effective population size

Fundamental Science Investigations to Develop a 6-MV Laser Triggered Gas Switch for ZR: First Annual Report.

In October 2005, an intensive three-year Laser Triggered Gas Switch (LTGS) development program was initiated to investigate and solve observed performance and reliability issues with the LTGS for ZR. The approach taken has been one of mission-focused research: to revisit and reassess the design, to establish a fundamental understanding of LTGS operation and failure modes, and to test evolving operational hypotheses. This effort is aimed toward deploying an initial switch for ZR in 2007, on supporting rolling upgrades to ZR as the technology can be developed, and to prepare with scientific understanding for the even higher voltage switches anticipated needed for future high-yield accelerators. The ZR LTGS was identified as a potential area of concern quite early, but since initial assessments performed on a simplified Switch Test Bed (STB) at 5 MV showed 300-shot lifetimes on multiple switch builds, this component was judged acceptable. When the Z{sub 20} engineering module was brought online in October 2003 frequent flashovers of the plastic switch envelope were observed at the increased stresses required to compensate for the programmatically increased ZR load inductance. As of October 2006, there have been 1423 Z{sub 20} shots assessing a variety of LTGS designs. Numerous incremental and fundamental switch design modifications have been investigated. As we continue to investigate the LTGS, the basic science of plastic surface tracking, laser triggering, cascade breakdown, and optics degradation remain high-priority mission-focused research topics. Significant progress has been made and, while the switch does not yet achieve design requirements, we are on the path to develop successively better switches for rolling upgrade improvements to ZR. This report summarizes the work performed in FY 2006 by the large team. A high-level summary is followed by detailed individual topical reports

Optimization of Thermochemical, Kinetic, and Electrochemical Factors Governing Partitioning of Radionuclides During Melt Decontamination of Radioactively Contaminated Stainless Steel. 1998 Annual Progress Report

'Melt decontamination of radioactive scrap metal could convert a disposal liability into a final product that would reduce the total volume of material necessary for burial and save substantial material costs. The goal of this project is to optimize a melt decontamination process through a basic understanding of the factors which govern the partitioning of various radionuclides between metal, slag, and gas phases. Radionuclides which are captured by a slag phase may be stabilized by promoting the formation of synthetic minerals within a leach resistant matrix. The main focus of this project is the application of electroslag remelting (ESR) toward cleanup of surface contaminated stainless steels. This report summarizes work accomplished after 9-months of a 3-year project. Activities are ongoing at Sandia National Laboratories and at Boston University.