Micropatterned Stretchable Circuit and Strain Sensor Fabricated by Lithography on an Electrospun Nanofiber Mat

This paper describes a novel approach for composite nanofiber mats and its application to fabricate a strain sensor. Electrospun poly­(4-vinylpyridine) (P4VP) nanofiber mats are micropatterned by a lithographic approach that includes selective oxidation of the nanofibers and removal of unreacted fibers. The P4VP/HAuCl₄ complex is converted to P4VP/Au composites by chemical reduction. We investigate the electrical resistivity of the composite mats according to the number of complexation-and-reduction cycles, the thickness of the fiber mats, and the annealing temperatures which control the percolation of the Au nanoparticles in the fiber mats. Nozzle printing of a polymeric solution on the patterned nanofiber mats simply produces an array of strain-sensitive and strain-invariant units. The patterns demonstrate high strain-sensing performance without any mechanical and electrical failure over 200 bending cycles in the strain range of ε < 0.17

Enhanced Air Stability of Polymer Solar Cells with a Nanofibril-Based Photoactive Layer

In spite of the rapid increase in the power conversion efficiency (PCE) of polymer solar cells (PSCs), the poor stability of the photoactive layer in air under sunlight is a critical problem blocking commercialization of PSCs. This study investigates the photo-oxidation behavior of a bulk-heterojunction (BHJ) photoactive film made of single-crystalline poly­(3-hexlythiophene) (P3HT) nanofibrils and fullerene derivatives [phenyl-C₆₁-butyric methyl ester (PCBM), indene-C 60 bisadduct (ICBA)]. Because the single-crystalline P3HT nanofibrils had tightly packed π–π stacking, the permeation of oxygen and water into the nanofibrils was significantly reduced. Chemical changes in P3HT were not apparent in the nanofibrils, and hence the air stability of the nanofibril-based BHJ film was considerably enhanced as compared with conventional BHJ films. The chemical changes were monitored by Fourier-transform infrared (FT-IR) spectroscopy, Raman spectroscopy, and UV–vis absorbance. Inverted PSCs made of the nanofibril-based BHJ layer also showed significantly enhanced air stability under sunlight. The nanofibril-based solar cell maintained more than 80% of its initial PCE after 30 days of continuous exposure to sunlight (AM 1.5G, 100 mW/cm²), whereas the PCE of the conventional BHJ solar cell decreased to 20% of its initial PCE under the same experimental conditions

Effects of Regioregularity and Molecular Weight on the Growth of Polythiophene Nanofibrils and Mixes of Short and Long Nanofibrils To Enhance the Hole Transport

Morphological control over polythiophenes has been widely studied; however the impacts of regioregularity (RR) and molecular weight (MW) on their structural development have not been investigated systematically. This study examined a representative polythiophene, poly­(3-hexylthiophene) (P3HT), to reveal that small differences in the RR can produce a large difference in the growth of nanofibrils. Low-RR P3HTs generated neat long nanofibrils (LNFs), whereas high-RR P3HTs formed short nanofibrils (SNFs). This study identified a critical RR (96–98%) depending on their MW, below which P3HT grew into LNFs and above which P3HT grew into SNFs. This study also found that the mixing ratio between high-RR P3HT and a low-RR P3HT in the solution phase is strongly correlated with the relative populations of SNF and LNF in the coated film. This study suggested that mixing high-RR and low-RR polymers may be a good strategy to optimize the electrical properties of polythiophenes for target applications. As an example, a mixture of high-RR (75%) P3HT and low-RR P3HT (25%) improved considerably the power conversion efficiency of bulk heterojunction polymer solar cells compared with the values obtained from the pure high-RR P3HT and the pure low-RR P3HT

Highly Moldable Electrospun Clay-Like Fluffy Nanofibers for Three-Dimensional Scaffolds

The development of three-dimensional polymeric systems capable of mimicking the extracellular matrix is critical for advancing tissue engineering. To achieve these objectives, three-dimensional fibrous scaffolds with “clay”-like properties were successfully developed by coaxially electrospinning polystyrene (PS) and poly­(ε-caprolactone) (PCL) and selective leaching. As PS is known to be nonbiodegradable and vulnerable to mechanical stress, PS layers present at the outer surface were removed using a “selective leaching” process. The fibrous PCL scaffolds that remained after the leaching step exhibited highly advantageous characteristics as a tissue engineering scaffold, including moldability (i.e., clay-like), flexibility, and three-dimensional structure (i.e., cotton-like). More so, the “clay-like” PCL fibrous scaffolds could be shaped into any desired form, and the microenvironment within the clay scaffolds was highly favorable for cell expansion both in vitro and in vivo. These “electrospun-clay” scaffolds overcome the current limitations of conventional electrospun, sheet-like scaffolds, which are structurally inflexible. Therefore, this work extends the scope of electrospun fibrous scaffolds toward a variety of tissue engineering applications

Highly Scalable Synthesis of MoS₂ Thin Films with Precise Thickness Control via Polymer-Assisted Deposition

Highly Scalable Synthesis of MoS₂ Thin Films with Precise Thickness Control via Polymer-Assisted Depositio

Binder-Free Cu–In Alloy Nanoparticles Precursor and Their Phase Transformation to Chalcogenides for Solar Cell Applications

A low-cost, nonvacuum fabrication route for CuInSe₂ and CuInS₂ thin films is presented. To produce these films, binder-free colloidal precursors were prepared using Cu–In intermetallic nanoparticles that were synthesized via a chemical reduction method. The Cu–In alloy precursor films were transformed to CuInSe₂ and CuInS₂ by reactive annealing in chalcogen-containing atmospheres at atmospheric pressure. The as-synthesized nanoparticles and the annealed films were characterized by X-ray diffraction, transmission electron microscopy, scanning electron microscopy, energy dispersive X-ray spectrometry, electron probe X-ray microanalysis, Raman spectroscopy, and Auger electron spectroscopy depth profile measurements to elucidate the phase evolution pathway and the densification mechanism of the Cu–In–Se–S system. Solar cell devices made with CuInSe₂ and CuInS₂ absorbing layers exhibited power conversion efficiencies of 3.92% and 2.28%, respectively. A comparison of the devices suggested that the microstructure of the absorbing layer had a greater influence on the overall photovoltaic performance than the band gap energy. A diode analysis on the solar cell devices revealed that the high saturation current density and diode ideality factor caused lower open-circuit voltages than would be expected from the band gap energies. However, the diode analysis combined with the microstructural and compositional analysis offered guidance about how to improve the photovoltaic performance of these devices

Effect of PEDOT Nanofibril Networks on the Conductivity, Flexibility, and Coatability of PEDOT:PSS Films

The use of poly­(3,4-ethylenedioxythiophene):poly­(styrenesulfonate) (PEDOT:PSS) in electrodes and electrical circuits presents a number of challenges that are yet to be overcome, foremost amongst which are its relatively low conductivity, low coatability on hydrophobic substrates, and decreased conductivity at large strains. With this in mind, this study suggests a simple way to simultaneously address all of these issues through the addition of a small amount of a nonionic surfactant (Triton X-100) to commercial PEDOT:PSS solutions. This surfactant is shown to considerably reduce the surface tension of the PEDOT:PSS solution, thus permitting conformal coatings of PEDOT:PSS thin film on a diverse range of hydrophobic substrates. Furthermore, this surfactant induces the formation of PEDOT nanofibrils during coating, which led to the high conductivity values and mechanical stability at large strains (ε = 10.3%). Taking advantage of the superior characteristics of these PEDOT:PSS thin films, a highly flexible polymer solar cell was fabricated. The power conversion efficiency of this solar cell (3.14% at zero strain) was preserved at large strains (ε =7.0%)

Colloidal Solution-Processed CuInSe₂ Solar Cells with Significantly Improved Efficiency up to 9% by Morphological Improvement

We demonstrate here that an improvement in the green density leads to a great enhancement in the photovoltaic performance of CuInSe₂ (CISe) solar cells fabricated with Cu–In nanoparticle precursor films via colloidal solution deposition. Cold-isostatic pressing (CIP) increases the precursor film density by ca. 20%, which results in an appreciable improvement in the microstructural features of the sintered CISe film in terms of a lower porosity, a more uniform surface morphology, and a thinner MoSe₂ layer. The low-band-gap (1.0 eV) CISe solar cells with the CIP-treated films exhibit greatly enhanced open-circuit voltage (<i>V</i>_OC, typically from 0.265 to 0.413 V) and fill factor (FF, typically from 0.34 to 0.55), compared to the control devices. As a consequence, an almost 3-fold increase in the average efficiency, from 3.0 to 8.2% (with the highest value of 9.02%), is realized. Diode analysis reveals that the enhanced <i>V</i>_OC and FF are essentially attributed to the reduced reverse saturation current density and diode ideality factor. This is associated with suppressed recombination, likely due to the reduction in recombination sites at grain/air surfaces, intergranular interfaces, and defective CISe/CdS junctions. From the temperature dependences of <i>V</i>_OC, it is revealed that CIP-treated devices suffer less from interface recombination

Assembled Monolayers of Hydrophilic Particles on Water Surfaces

A facile and quick approach to prepare self-assembled monolayers of water-dispersible particles on the water surface is presented. Particle suspensions in alcohols were dropped on a water reservoir to form long-range ordered monolayers of various particles, including spherical solid particles, soft hydrogel particles, metal nanoparticles, quantum dots, nanowires, single-wall carbon nanotubes (SWCNTs), nanoplates, and nanosheets. A systematic study was conducted on the variables affecting the monolayer assembly: the solubility parameter of spreading solvents, particle concentration, zeta potential of the particles in the suspension, surface tension of the water phase, hardness of the particles, and addition of a salt in the suspension. This method requires no hydrophobic surface treatment of the particles, which is useful to exploit these monolayer films without changing the native properties of the particles. The study highlights a quick 2D colloidal assembly without cracks in the wafer scale as well as transparent conductive thin films made of SWCNTs and graphenes

Assembled Monolayers of Hydrophilic Particles on Water Surfaces

A facile and quick approach to prepare self-assembled monolayers of water-dispersible particles on the water surface is presented. Particle suspensions in alcohols were dropped on a water reservoir to form long-range ordered monolayers of various particles, including spherical solid particles, soft hydrogel particles, metal nanoparticles, quantum dots, nanowires, single-wall carbon nanotubes (SWCNTs), nanoplates, and nanosheets. A systematic study was conducted on the variables affecting the monolayer assembly: the solubility parameter of spreading solvents, particle concentration, zeta potential of the particles in the suspension, surface tension of the water phase, hardness of the particles, and addition of a salt in the suspension. This method requires no hydrophobic surface treatment of the particles, which is useful to exploit these monolayer films without changing the native properties of the particles. The study highlights a quick 2D colloidal assembly without cracks in the wafer scale as well as transparent conductive thin films made of SWCNTs and graphenes