Microstructural properties, thermal stability and superplasticity of a ZK60 Mg alloy processed by high-pressure torsion

An extruded ZK60 magnesium alloy was used to investigate microstructure, hardness and tensile properties after processing by 5 turns of high-pressure torsion (HPT) at room temperature. EBSD results confirmed the successful production of an ultrafine-grained structure with a mean grain size of ~700 nm with reasonable homogeneity and a majority of grains oriented parallel to the shear direction. This material also reached a homogeneous microhardness across the disk with an average hardness value saturated at Hv ?124 from the as-received hardness value of Hv ?74. The obtained high value is due to a high density of dislocations, the very small grain size and texture strengthening. The microhardness retained homogeneity after annealing samples processed by HPT for 40 hours at 448 K. However, the hardness value dropped to Hv ?85 while the mean grain size increased to ~2.1 ?m. These changes may be a result of restoration processes and consequent texture softening. Specimens processed by 5 turns of HPT exhibit excellent superplastic properties with a maximum elongation of 940% at 523 K and an optimum strain rate of 1.0×10-4 s-1. Significant superplasticity was observed at 448 K due to the stability of the bimodal structure at lower temperatures. This can assist the microstructure to accommodate grain boundary sliding and intragranular slip simultaneously and postpone any necking

The strength–grain size relationship in ultrafine-grained metals

Metals processed by severe plastic deformation (SPD) techniques, such as equal-channel angular pressing (ECAP) and high-pressure torsion (HPT), generally have submicrometer grain sizes. Consequently, they exhibit high strength as expected on the basis of the Hall–Petch (H–P) relationship. Examples of this behavior are discussed using experimental data for Ti, Al, and Ni. These materials typically have grain sizes greater than ~50 nm where softening is not expected. An increase in strength is usually accompanied by a decrease in ductility. However, both high strength and high ductility may be achieved simultaneously by imposing high strain to obtain ultrafine-grain sizes and high fractions of high-angle grain boundaries. This facilitates grain boundary sliding, and an example is presented for a cast Al-7 pct Si alloy processed by HPT. In some materials, SPD may result in a weakening even with a very fine grain size, and this is due to microstructural changes during processing. Examples are presented for an Al-7034 alloy processed by ECAP and a Zn-22 pct Al alloy processed by HPT. In some SPD-processed materials, it is possible that grain boundary segregation and other features are present leading to higher strengths than predicted by the H–P relationshi