Micro-Welding of Copper Plate by Frequency Doubled Diode Pumped Pulsed Nd:YAG Laser

AbstractA pulsed laser of 532nm wavelength with ms range pulse duration was newly developed by second harmonic generation of diode pumped pulsed Nd:YAG laser. High electro-optical conversion efficiency more than 13% could be achieved, and 1.5kW peak power green laser pulse was put in optical fiber of 100μm in diameter. In micro- welding of 1.0mm thickness copper plate, a keyhole welding was successfully performed by 1.0kW peak power at spot diameter less than 200μm. The frequency doubled pulsed laser improved the processing efficiency of copper welding, and narrow and deep weld bead was stably obtained

Influence of Numerical Aperture on Molten Area Formation in Fusion Micro-Welding of Glass by Picosecond Pulsed Laser

Focusing condition such as numerical aperture (N.A.) has a great influence on the creation of molten area and the stable welding process in fusion micro-welding of glass. In this study, a picosecond pulsed laser of 1064 nm in wavelength and 12.5 ps in pulse duration was tightly focused inside a borosilicate glass using objective lenses of numerical apertures 0.45, 0.65, and 0.85 with spherical aberration correction. Influence of numerical aperture on molten area formation was experimentally investigated through analysis of focusing situation in glass, and movement of absorption point, and then molten area characteristics were discussed. It is concluded that N.A. of 0.65 with superior focusing characteristics can form a large and continuous molten area without cracks, which enables achievement of stable joining of glass material by picosecond pulsed laser

Influence of Surface State in Micro-Welding of Copper by Nd:YAG Laser

Laser welding of copper is characterized by low and unstable light absorption around 1000 nm wavelength. Combination of high thermal conductivity and low melting point makes it difficult to obtain good welding quality and leads to low energy utilization. To improve efficiency and welding quality, a technique to enhance process stability using 1064 nm wavelength Nd:YAG laser has been proposed, and absorption rate and molten volume in laser micro-welding were discussed. Since the surface state of specimen affects absorption phenomena, effects of surface shape and surface roughness were investigated. Absorption rate and molten volume were increased by creating appropriate concave holes and by controlled surface roughness. Stable micro-welding process with deep penetration and good surface quality was achieved for transitional processing condition between heat conduction and keyhole welding, by enhanced absorption rate