Studies on the scale-up of the microwave-assisted nitridation and sintering of reaction-bonded silicon nitride

Studies using laboratory test samples have shown that microwave heating produces sintered reaction-bonded silicon nitride materials with improved properties. The final challenge for processing this material by microwave heating is the development of a technology for processing larger batch-size quantities of these materials. Initial microwave scale-up experiments were performed using powder compacts of a bucket tappet geometry. In experiments using microwave-transparent boron nitride sample crucibles, temperature gradients within some crucibles led to larger variations in the sample densities than were obtained with the conventionally processed samples. The use of a microwave-suscepter type crucible made of silicon carbide and boron nitride resulted in an improved temperature uniformity and in density variations comparable to those obtained for the control groups

Fission-product retention in HTGR fuels

Retention data for gaseous and metallic fission products are presented for both Triso-coated and Biso-coated HTGR fuel particles. Performance trends are established that relate fission product retention to operating parameters, such as temperature, burnup, and neutron exposure. It is concluded that Biso-coated particles are not adequately retentive of fission gas or metallic cesium, and Triso-coated particles which retain cesium still lose silver. Design implications related to these performance trends are identified and discussed

Scale-up of the nitridation and sintering of silicon preforms using microwave heating

Scale-up studies were performed in which microwave heating was used to fabricate reaction-bonded silicon nitride and sintered reaction-bonded silicon nitride (SRBSN). Tests were performed in both a 2.45 GHz, 500 liter and a 2.45 GHz, 4,000 liter multimode cavities. A variety of sizes, shapes, and compositions of silicon preforms were processed in the studies, including bucket tappets and clevis pins for diesel engines. Up to 230 samples were processed in a single microwave furnace run. Data were collected which included weight gains for nitridation experiments, and final densities for nitridation and sintering experiments. For comparison, nitridation and sintering studies were performed using a conventional resistance-heated furnace

Irradiation performance of HTGR fuel rods in HFIR experiments HRB-11 and -12

Capsules HRB-11 and -12 were irradiated in support of development of weak-acid-resin-derived recycle fuel for the high-enriched uranium (HEU) fuel cycle for the HTGR. Fissil fuel particles with initial oxygen-to-metal ratios between 1.0 and 1.7 performed acceptably to full burnup for HEU fuel. Particles with ratios below 1.0 showed excessive chemical interaction between rare earth fission products and the SiC layer