Multifaceted incorporation of Zn-Al2O3/Cr2O3/SiO2 nanocomposite coatings: anti-corrosion, tribological, and thermal stability

Nano-sized particle incorporation into metal matrix has gained worldwide acceptance. Al2O3, Cr2O3, and SiO2 nanoparticles have been co-deposited with Zn using electrodeposition process to produce advanced alloy. The coatings were characterized using SEM/EDX and XRD. The mechanical properties of the coatings were studied using microhardness indenter and dry abrasive wear tester. Zn-10 g/L Cr2O3 nanocomposite exhibited the highest microhardness of 228 HVN; Zn-5 g/L Al2O3 nanocomposite possessed the highest corrosion resistance and lowest wear loss. Zn-5 g/L SiO2 nanocomposite showed good stability against other composite coatings. The incorporation of the Al2O3, Cr2O3, and SiO2 shows grain refinement and modify orientation on Zn matrix