MICROSTRUCTURE AND WORK FUNCTION OF DISPENSER CATHODE COATINGS: EFFECTS ON THERMIONIC EMISSION

Dispenser cathodes emit electrons through thermionic emission and are a critical component of space-based and telecommunication devices. The emission of electrons is enhanced when coated with a refractory metal such as osmium (Os), osmium-ruthenium (Os-Ru), or iridium (Ir). In this work the microstructure, thermionic emission, and work function of thin film Os-Ru coatings were studied in order to relate microstructural properties and thermionic emission. Os-Ru thin film coatings were prepared through magnetron sputtering and substrate biasing to produce films with an array of preferred orientations, or texture. The effect of texture on thermionic emission was studied in detail through closely-spaced diode testing, SEM imaging, and x-ray diffraction. Results indicated that there was a strong correlation with emission behavior and specific preferred orientations. An ultra-high vacuum compatible Kelvin Probe was used to measure the work function of W-Os-Ru ternary alloy films to determine the effect W interdiffusion has on work function. The results indicated that a high work function alloy coating corresponded to low work function cathodes, as expected. It was inferred that a high work function alloy coating results in a low work function cathode because it aligns more closely with ionization energy of Ba. The results also proved that this method of evaluating dispenser cathode coatings can distinguish small variations in microstructure and composition and may be a beneficial tool in the development of improved dispenser cathode coatings. A novel experimental apparatus was constructed to measure the work function of dispenser cathode coatings in-vacuo using the ultra-high vacuum Kelvin Probe. The apparatus is capable of activating cathodes at high temperature and measuring the work function at elevated temperature. The design of this apparatus allows for more rapid evaluation of dispenser cathode coatings

Correlation Between Microstructure and Thermionic Electron Emission from Os-Ru Thin Films on Dispenser Cathodes

Osmium-ruthenium films with different microstructures were deposited onto dispenser cathodes and subjected to 1000 h of close-spaced diode testing. Tailored microstructures were achieved by applying substrate biasing during deposition, and these were evaluated with scanning electron microscopy, x-ray diffraction, and energy dispersive x-ray spectroscopy before and after close-spaced diode testing. Knee temperatures determined from the close-spaced diode test data were used to evaluate cathode performance. Cathodes with a large {10-11} Os-Ru film texture possessed comparatively low knee temperatures. Furthermore, a low knee temperature correlated with a low effective work function as calculated from the close-spaced diode data. It is proposed that the formation of strong {10-11} texture is responsible for the superior performance of the cathode with a multilayered Os-Ru coating

Composition and Work Function Relationship in Os–Ru–W Ternary Alloys

Os–Ru thin films with varying concentrations of W were sputter deposited in order to investigate their structure–property relationships. The films were analyzed with x-ray diffraction to investigate their crystal structures, and a Kelvin probe to investigate their work functions. An Os–Ru–W film with ∼30 at. % W yielded a work function maximum of approximately 5.38 eV. These results align well with other studies that found work function minima from thermionic emission data on M-type cathodes with varying amounts of W in the coatings. Furthermore, the results are consistent with other work explaining energy-level alignment and charge transfer of molecules on metal oxides. This may shed light on the mechanism behind the “anomalous effect” first reported by Zalm et al., whereby a high work function coating results in a low work function for emitting cathode surfaces. An important implication of this work is the potential for the Kelvin probe to evaluate the effectiveness of dispenser cathode coatings