Fabrication of Polymer Optical Fiber Splitter Using Lapping Technique

This work involves in designing and developing a POF-based directional coupler/splitter using lapping technique and geometrical blocks. Two fiber strands were first tapered at the middle and they were attached to the geometrical blocks and lapped together. Design parameters that are used to develop this coupler/splitter are core diameter, Dc, etching length, Le, bending radius, Rc, coupling length, Lc and pressure, Fc. All the parameters were taken into account during characterization and analysis of the designed coupler in order to find the most optimum prototype coupler/splitter. Characterizations are done by experimental set-up to test the efficiency, splitting ratio, coupling ratio, excess loss and insertion loss for all the couplers/splitters. Through the characterization process and analysis, the optimized coupler with high splitting ratio and low excess loss were identified. Throughout the experimental process, some of the fibers were improved and renewed in order to realize the design and development of the coupler using this technique. The device can also be utilized as an optical tap and the applications of the device are not only limited in in-house network but also in automotive applications. By using a platform, several splitting ratio can be obtained by integrating different core-cladding thickness and bending radius in order to get the desired splitting ratio and excess loss