48 research outputs found

    110th Anniversary: Near-Total Epoxidation Selectivity and Hydrogen Peroxide Utilization with Nb-EISA Catalysts for Propylene Epoxidation

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    The Nb-EISA catalyst with relatively low Nb loadings (∼2 wt %) shows exceptional propylene epoxidation performance with H2O2 as oxidant at 30–40 °C, 5–9 bar propylene pressure with nearly total propylene oxide (PO) selectivity (>99%), H2O2 utilization (>99%) toward PO formation, high productivity (∼3200 mg/h/g), and mild Nb leaching (3–6%). The predominantly Lewis acidic nature of the Nb-EISA catalysts favors epoxidation while their relatively low Brønsted acidity inhibits H2O2 decomposition and Nb leaching. At higher Nb loadings (8–17 wt %), the catalytic performance deteriorates. However, significant performance improvements were achieved when the Nb-EISA materials are calcined in N2 (instead of air) during synthesis, depositing a carbon layer in the pores. The resulting pore hydrophobicity not only inhibits epoxide ring opening but also increases propylene concentration inside the pores resulting in higher EO productivity and lower H2O2 decomposition. The carbonized Nb-EISA materials also show improved stability to leaching

    Towards highly selective ethylene epoxidation catalysts using hydrogen peroxide and tungsten- or niobium-incorporated mesoporous silicate (KIT-6)

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    This is the published version. Copyright 2014 Royal Society of ChemistrySignificant ethylene epoxidation activity was observed over Nb- and W-incorporated KIT-6 materials with aqueous hydrogen peroxide (H2O2) as the oxidant and methanol as solvent under mild operating conditions (35 °C and 50 bar) where CO2 formation is avoided. The Nb-KIT-6 materials generally show greater epoxidation activity compared to the W-KIT-6 materials. Further, the ethylene oxide (EO) productivity observed with these materials [30–800 mg EO h−1 (g metal)−1] is of the same order of magnitude as that of the conventional silver (Ag)-based gas phase ethylene epoxidation process. Our results reveal that the framework-incorporated metal species, rather than the extra-framework metal oxide species, are mainly responsible for the observed epoxidation activity. However, the tetrahedrally coordinated framework metal species also introduce Lewis acidity that promotes their solvolysis (which in turn results in their gradual leaching) as well as H2O2 decomposition. These results and mechanistic insights provide rational guidance for developing catalysts with improved leaching resistance and minimal H2O2 decomposition
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