Hall-Sensor-Based Position Detection for Quick Reversal of Speed Control in a BLDC Motor Drive System for Industrial Applications

This paper proposes the novel idea of eliminating the front-end converters used indirect current (DC) bus voltage variation, thereby allowing for control of the speed of the brushless direct current (BLDC) motors in the two-quadrant operation of a permanent magnet brushless direct current (PMBLDC) motor, which is required for multiple bi-directional hot roughing steel rolling mills. The first phase of steel rolling, the manufacture of plates, strips etc., using hot slabs from the continuous casting stage, is carried out for thickness reduction, before the same is sent to the finishing mill for further mechanical processing. The hot roughing process involves applying high, compressive pressure, using a hydraulically operated mechanism, through a pair of backup rolls and work rolls for rolling. Overall, the processes consist of multiple passes of forward and reverse rolling at increasing roll speeds. The rolling process was modeled, taking into account parameters like roller dimensions, angle and length of contact, and rolling force, at various temperatures, using actual data obtained from a steel mill. From this data, speed and torque profiles at the motor shaft, covering the entire rolling process, were created. A profile-based feedback controller is proposed for setting the six-pulse inverter frequency and parameters of the pulse width modulated (PWM) waveform for current control, based on Hall sensor position, and the same is implemented for closed loop operation of the brushless direct current motor drive system. The performance enhancement of the two different controllers was also evaluated, during the rolling of 1005 hot rolled (HR) steel, and was taken into consideration in the research analysis. The entire process was simulated in the MATLAB/Simulink platform, and the results verify the suitability of an entire-drive system for industrial steel rolling applications

Integrated PV–BESS-Fed High Gain Converter for an LED Lighting System in a Commercial Building

The demand for electricity is rapidly growing and renewable energy sources such as solar, wind and tidal energy can compensate the demand to a substantial level. Among these, solar energy is abundant, scalable and is cheaper. The generated energy can be used in an efficient way if the DC output is directly supplied to the load instead of converting it to AC. Every electrical system is capable of operating in DC and, for example, energy efficient Light Emitting Diode (LED) lights have become popular as they provides more lumens with less power consumption and also can be directly operated from DC. LED lighting system in large commercial buildings has irradiance levels which vary sigificantly during operation. Extracting maximum power from the energy system and maintaining constant voltage output at different loads is another challenge. This paper proposes a solar Photo Voltaic (PV)-based energy system including Battery Energy Storage System (BESS) for supplying LED lamps to a commercial building through a modified high gain Luo converter. The Perturb and Observe control algorithm has been used for maximum power extraction from a PV cell whereas PI (Proportional Integral) controllers maintain constant output voltage from PV–BESS against different irradiance levels. To supply the desired voltages to the LED lighting system, a modified high gain Luo converter is designed. To make the output voltage constant at different load currents, PI and Sliding Mode Controllers (SMC) are designed with the help of the state-space average model. It is found that the sliding mode controller outperforms the PI controller in terms of behavior in the transient period and tracking capability. The system is simulated using MATLAB/Simulink®. The Sliding Mode Controller has a 95% less transient period and is 75% faster in tracking capability when compared to other controllers. The system could be incorporated with the PV source to obtain green energy

Integrated PV–BESS-Fed High Gain Converter for an LED Lighting System in a Commercial Building

The demand for electricity is rapidly growing and renewable energy sources such as solar, wind and tidal energy can compensate the demand to a substantial level. Among these, solar energy is abundant, scalable and is cheaper. The generated energy can be used in an efficient way if the DC output is directly supplied to the load instead of converting it to AC. Every electrical system is capable of operating in DC and, for example, energy efficient Light Emitting Diode (LED) lights have become popular as they provides more lumens with less power consumption and also can be directly operated from DC. LED lighting system in large commercial buildings has irradiance levels which vary sigificantly during operation. Extracting maximum power from the energy system and maintaining constant voltage output at different loads is another challenge. This paper proposes a solar Photo Voltaic (PV)-based energy system including Battery Energy Storage System (BESS) for supplying LED lamps to a commercial building through a modified high gain Luo converter. The Perturb and Observe control algorithm has been used for maximum power extraction from a PV cell whereas PI (Proportional Integral) controllers maintain constant output voltage from PV–BESS against different irradiance levels. To supply the desired voltages to the LED lighting system, a modified high gain Luo converter is designed. To make the output voltage constant at different load currents, PI and Sliding Mode Controllers (SMC) are designed with the help of the state-space average model. It is found that the sliding mode controller outperforms the PI controller in terms of behavior in the transient period and tracking capability. The system is simulated using MATLAB/Simulink®. The Sliding Mode Controller has a 95% less transient period and is 75% faster in tracking capability when compared to other controllers. The system could be incorporated with the PV source to obtain green energy

Design of Novel HG-SIQBC-Fed Multilevel Inverter for Standalone Microgrid Applications

The growth of distributed power generation using renewable energy sources has led to the development of new-generation power electronic converters. This is because DC–DC converters and inverters form the fundamental building blocks in numerous applications, which include renewable integrations, energy harvesting, and transportation. Additionally, they play a vital role in microgrid applications. The deployment of distributed energy resources (DERs) with renewable sources such as solar has paved the way for microgrid support systems, thus forming an efficient electric grid. To enhance the voltage of such sources and to integrate them into the grid, high-gain DC–DC converters and inverter circuits are required. In this paper, a novel single-switch high-gain converter (HG-SIQBC) with quadratic voltage gain and wide controllable range of load is proposed, the output of which is fed to a modified multilevel inverter for conversion of voltage. The overall performance of the newly designed converter and inverter is analyzed and compared with the existing topologies. A prototype of the investigated multilevel inverter is designed and tested in the laboratory. Development and testing of such novel topologies have become the need of the hour as the grid becomes smarter with increased penetration of distributed resources