Comparison of dimensional accuracies of stereolithography and powder binder printing

This paper presents a comparative experimental investigation of the dimensional accuracies of two widely used rapid prototyping (RP) processes: stereolithography (SLA) and powder binder printing (PBP). Four replicates of a purpose-designed component using each RP process were fabricated, and the measurements of the internal and external features of all surfaces were performed using a general-purpose coordinate measurement machine. The results showed that in both cases, the main cause of dimensional variations was the volumetric change inherent in the process. The precision of SLA was far better than that of PBP. The dimensional accuracy of SLA was better in the z direction, whereas PBP produced better dimensional accuracy in the x–y plane. In both RP processes, the height error consisted of two components: constant error and cumulative error. The constant error component was equal to the datum surface error. SLA yielded an average datum surface error that was 68 % higher than in PBP. The height error of SLA improved with the increase in nominal height, whereas it deteriorated in PBP

Microstructural characterization and mechanical properties of functionally graded PA12/HDPE parts by selective laser sintering

The use of selective laser sintering in the production of functional gradient materials offers advantages, as freeform construction and localized control of the composition and process parameters, compared to other rapid manufacturing processes. In this work, selective laser sintering was used for manufacturing three-dimensional parts in functionally graded polymer blends based on polyamide 12 and high-density polyethylene with gradient composition in two directions (Y and Z). Test specimens were prepared in PA12/HDPE ratios of 0/100, 20/80, 50/50, 80/20 and 100/0 (w/w). These specimens were assessed in terms of density, microstructure by scanning electron microscopy and polarized light microscopy and mechanical performance by DMA. The sintered binary blend systems with composition gradient showed microstructure and properties variation as function of the blend compositions. The results demonstrated the potential of selective laser sintering to manufacture advanced polymeric functional gradient material parts.Covenant Brazil‐Portugal supported by CAPES (Brazil) and FCT (Portugal). FAPESC, CNPq and FINEP (Brazil