Performance Evaluation Effect of Nb2O5 Particulate on the Microstructural, Wear and Anti-corrosion Resistance of Zn–Nb2O5 Coatings on Mild Steel for Marine Application

In this study, we developed Zn–Nb2O5 composite coatings from sulfate bath for wear and corrosion performance on mild steel by electrodeposition technique. The effect of Nb2O5 particulate on the Zn–Nb2O5 properties was investigated. The particle volume fraction was varied within between 10 and 20 wt%. The structural properties of the composite coatings were characterized using scanning electron microscope equipped with energy-dispersive spectrometer. The hardness and wear of the composite coating were measured with diamond base microhardness indenter tester and sliding CETR reciprocating wear testers, respectively. The corrosion properties were examined in 3.65% NaCl using AUTOLAB 101 Metrohm potentiostat–galvanostat with linear polarization technique. The results showed that average hardness value of 192.6 and 200.6 HV and passivation potential of 4.39E?08 and 5.30E?08(X) were obtained for the 10–20 wt% Nb2O5 particulate on the Zn–Nb2O5 coatings. The wear performance improves by 63.4% as against the control sample. In all, this study established that up to 20 wt% of Nb2O5 in Zn–Nb2O5 composite coating significant corrosion, wear and microhardness propagation resistance of mild steel was attained

Surface modification, strengthening effect and electrochemical comparative study of Zn-Al2O3-CeO3 and Zn-TiO2-CeO3 coating on mild steel

Surface enhancement of engineering materials is necessary for preventing service failure and corrosion attacks industrially. The surface modification, strengthening effect and electrochemical comparative study of Zn-Al2O3-CeO3 and Zn-TiO2-CeO3 coating on mild steel was investigated. Deposition was performed to obtain a better surface adherent coating using the electrodeposition technique. Co-deposition of mild steel resulted into surface modification attributes to the complex alloys that were developed. Films of mild steel were electrodeposited on zinc electrodes using the chloride bath solutions. The effect of deposition potentials was systematically studied using a focus ion beam scanning electron microscope (FIB-SEM) and an atomic force microscope (AFM) to observe the surface morphology, topography and the surface adherent properties of the coatings. The elemental composition and the phases evolved in composite coatings were measured by means of the energy dispersed spectrometer (EDS). The microhardness measurements and corrosion behaviours of the deposits were investigated. Weight loss measurement was conducted on the plated samples to observe the rate of corrosion and it was observed that there was severe corrosion on the controlled sample in comparison to the plated samples and that Zn-TiO2-CeO3 resisted more corrosion attacks

Effect of WO3 Nanoparticle Loading on the Microstructural, Mechanical and Corrosion Resistance of Zn Matrix/TiO2-WO3 Nanocomposite Coatings for Marine Application

In this study, for marine application purposes, we evaluated the effect of process parameter and particle loading on the microstructure, mechanical reinforcement and corrosion resistance properties of a Zn-TiO2-WO3 nanocomposite produced via electrodeposition. We characterized the morphological properties of the composite coatings with a Scanning Electron Microscope (SEM) equipped with an Energy Dispersive Spectrometer (EDS). We carried out mechanical examination using a Dura Scan hardness tester and a CERT UMT-2 multi-functional tribological tester. We evaluated the corrosion properties by linear polarization in 3.5% NaCl. The results show that the coatings exhibited good stability and the quantitative particle loading greatly enhanced the structural and morphological properties, hardness behavior and corrosion resistance of the coatings. We observed the precipitation of this alloy on steel is greatly influenced by the composite characteristics